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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 8

9813/7750-1

01 - 8

18 - Operating Safety
Introduction

Training

Make sure that you have had adequate training and

that you are confident in your ability to operate the

machine safely before you use it. Practice using the

machine and its attachments until you are completely

familiar  with  the  controls  and  what  they  do.  With

a  careful,  well  trained  and  experienced  operator,

your machine is a safe and efficient machine. With

an  inexperienced  or  careless  operator,  it  can  be

dangerous. Do not put your life, or the lives of others,

at risk by using the machine irresponsibly. Before you

start to work, tell your colleagues what you will be

doing and where you will be working. On a busy site,

use a signalman. Before doing any job not covered

in this manual, find out the correct procedure. Your

local JCB distributor will be glad to advise you.

Fuel

Fuel is flammable, keep naked flames away from the

fuel  system.  Stop  the  engine  immediately  if  a  fuel

leak is suspected. Do not smoke while refuelling or

working on the fuel system. Do not refuel with the

engine  running.  Completely  wipe  off  any  spilt  fuel

which could cause a fire. There could be a fire and

injury if you do not follow these precautions.

Machine Condition

A defective machine can injure you or others. Do not

operate a machine which is defective or has missing

parts. Make sure the maintenance procedures in this

manual are completed before using the machine.

Machine Limits

Operating the machine beyond its design limits can

damage  the  machine,  it  can  also  be  dangerous.

Do  not  operate  the  machine  outside  its  limits.  Do

not  try  to  upgrade  the  machine  performance  with

unapproved modifications or additional equipment.

Engine/Steering Failure

If the engine or steering fails, stop the machine as

quickly as possible. Do not operate the machine until

the fault has been corrected.

Exhaust Gases

Machine exhaust gases can harm and possibly kill

you or bystanders if they are inhaled. Do not operate

the machine in closed spaces without making sure

there  is  good  ventilation.  If  possible,  install  an

exhaust extractor. If you begin to feel drowsy, stop

the machine at once and get into fresh air.

Worksites

Worksites  can  be  hazardous.  Examine  the  site

before working on it. You could be killed or injured

if  the  ground  gives  way  under  your  machine  or  if

piled material collapses onto it. Check for potholes

and hidden debris, logs, ironwork etc. Any of these

could  cause  you  to  lose  control  of  your  machine.

Check for utilities such as electric cables (overhead

and  underground),  gas  and  water  pipes  etc.  Mark

the positions of the underground cables and pipes.

Make sure that you have enough clearance beneath

overhead cables and structures.

Communications

Bad  communications  can  cause  accidents.  Keep

people  around  you  informed  of  what  you  will  be

doing.  If  you  will  be  working  with  other  people,

make sure any hand signals that may be used are

understood by everybody. Worksites can be noisy, do

not rely on spoken commands.

Parking

An incorrectly parked machine can move without an

operator.  Follow  the  instructions  in  the  Operator's

Manual to park the machine correctly.

Banks and Trenches

Banked material and trenches can collapse. Do not

work or drive too close to banks and trenches where

there is danger of collapse.

Safety Barriers

Unguarded  machines  in  public  places  can  be

dangerous. In public places, or where your visibility

is reduced, place barriers around the work area to

keep people away.

Sparks

Explosions and fire can be caused by sparks from

the exhaust or the electrical system. Do not use the

machine in closed areas where there is flammable

material, vapour or dust.

Hazardous Atmospheres

This  machine  is  designed  for  use  in  normal  out

door  atmospheric  conditions.  It  must  not  be  used

in  an  enclosed  area  without  adequate  ventilation.

Do  not  use  the  machine  in  a  potentially  explosive

atmosphere, i.e. combustible vapours, gas or dust,

without first consulting your JCB dealer.

Summary of Contents for CT160

Page 1: ...achine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explai...

Page 2: ...9813 7750 1 Notes Find manuals at https best manuals com...

Page 3: ...CE MANUAL Volume 1 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 2 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 3 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 4 CT160 CT260 EN 9813 7750 Find manu...

Page 4: ...Notes 9813 7750 1 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 7750 1 2018 06 15 Acronyms Glossary PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 7750 1 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...started while the hoses are open O rings Seals and Gaskets Badly installed damaged or rotted O rings seals and gaskets can cause leakages and possible accidents Renew whenever disturbed unless otherwi...

Page 13: ...o not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engine fire must be treated using the following safety procedure Ma...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 7750 1 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...e neutral position 4 Stop the engine and remove the ignition key 5 Wait for the specified time to dissipate any residual hydraulic pressure Duration 30 s 6 Disconnect the battery to prevent accidental...

Page 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 7750 1 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 7750 1 01 16...

Page 23: ...03 Model and Serial Number 01 17 9813 7750 1 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 2556201 CT1...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...01 Machine 09 Description 01 19 9813 7750 1 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 23...

Page 26: ...Notes 01 20 9813 7750 1 01 20...

Page 27: ...Component Identification Figure 3 C E F J K L M H G A B D A Engine compartment cover B Instrument panel and switches C Sunroof D Water tank filler cap E ROPS Roll Over Protective Structure F Smooth dr...

Page 28: ...01 Machine 09 Description 12 Main Component Locations 01 22 9813 7750 1 01 22 L Smooth drum front M Scraper...

Page 29: ...ations Introduction Figure 4 G F E C B A D J K L M H A Diesel fuel filler cap B Hydraulic oil level indicator C Hydraulic oil filler cap D Battery isolator E Battery F Engine oil dipstick G Air filter...

Page 30: ...Machine 09 Description 15 Service Point Locations 01 24 9813 7750 1 01 24 Figure 5 A B C D E A Water tank filler cap B Water level indicator C Water filter D Hydraulic filter E Coolant recovery bottl...

Page 31: ...01 Machine 33 Cleaning 01 25 9813 7750 1 01 25 33 Cleaning Contents Page No 01 33 00 General 01 27...

Page 32: ...Notes 01 26 9813 7750 1 01 26...

Page 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 35: ...5 Articulated Joint 06 7 06 33 Articulated Joint 06 33 00 General 06 11 06 63 Identification Label 06 63 00 General 06 21 06 63 03 Machine 06 22 06 63 06 Engine 06 24 06 66 Tools 06 66 00 General 06 2...

Page 36: ...9813 7750 1 2018 05 25 Acronyms Glossary PIN Product Identification Number...

Page 37: ...06 Body and Framework 06 Moveable Panel and Cover 06 1 9813 7750 1 06 1 06 Moveable Panel and Cover Contents Page No 06 06 00 General 06 3 06 06 06 Engine Compartment 06 4...

Page 38: ...Notes 06 2 9813 7750 1 06 2...

Page 39: ...duction Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you ope...

Page 40: ...ply the parking brake if installed 4 Engage the articulation lock 5 Stop the engine and turn the ignition key to the off position 6 Remove the ignition key 7 Unlock the latch connected to down left an...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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