jcb 8040ZTS, Service Manual

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Section 1 - General Information
Contents
1-i 1-i
Page No. Contents
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cross References ..................................................................................1-2
Identifying Your Machine
Identification Plates ................................................................................... 1-3
Machine Identification Plate ..................................................................1-3
Typical Vehicle Identification Number (VIN) ..........................................1-3
Typical Product Identification Number (PIN) .........................................1-3
Typical Engine Identification Number ....................................................1-4
ROPS, TOPS and FOGS ......................................................................1-5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Introduction ............................................................................................1-7
Bolts and Screws ...................................................................................1-7
Hydraulic Connections ............................................................................. 1-11
'O' Ring Face Seal System .................................................................. 1-11
'Torque Stop' Hose System .................................................................1-14
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-18
Section B - Frame and Bodywork ........................................................1-18
Section C - Electrics ............................................................................1-22
Section E - Hydraulics .........................................................................1-23
Section K - Engine ...............................................................................1-28
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-29
Terms and Definitions
Colour Coding .......................................................................................... 1-31
Hydraulic Schematic Colour Codes .....................................................1-31