Page No.
Contents
Section 3 - Maintenance
3-i
3-i
Routine Maintenance
Service Requirements ............................................................................... 3-1
Introduction ............................................................................................3-1
Owner/Operator Support .......................................................................3-1
Service/Maintenance Agreements ........................................................3-1
Fit for Purpose Tests for Lifting Equipment ............................................3-1
Obtaining Replacement Parts ................................................................3-2
Health and Safety ...................................................................................... 3-3
Lubricants ..............................................................................................3-3
Battery ...................................................................................................3-5
Service Schedules ..................................................................................... 3-7
Introduction ............................................................................................3-7
How to Use the Service Schedules .......................................................3-7
Calendar Equivalents ............................................................................3-8
Pre-Start Cold Checks, Service Points and Fluid Levels .......................3-9
Functional Test and Final Inspection ................................................... 3-11
Fluids, Lubricants and Capacities ............................................................ 3-12
Coolant Mixtures .................................................................................3-13
Fuels ....................................................................................................3-14
Tools ........................................................................................................ 3-17
Toolbox (if fitted) ..................................................................................3-17
Carrying Tools onto the Machine .........................................................3-17
Prepare the Machine for Maintenance .................................................... 3-18
Introduction ..........................................................................................3-18
How to Make the Machine Safe (Excavator Lowered) ........................3-18
Cleaning the Machine .............................................................................. 3-19
Introduction ..........................................................................................3-19
Preparing the Machine for Cleaning ....................................................3-19
Cleaning the Machine ..........................................................................3-20
Cleaning the Tracks .............................................................................3-20
Checking for Damage .............................................................................. 3-22
Check the Machine Body and Structure ..............................................3-22
Check the Seat and Seat Belt .............................................................3-22
Check the Hydraulic Hoses and Fittings .............................................3-22
Check the Electrical Circuits ................................................................3-22
Checking the ROPS/FOPS Structure ..................................................3-23
Checking the Ram Piston Rods ..........................................................3-23
Greasing .................................................................................................. 3-24
Introduction ..........................................................................................3-24
Pivot Pins ............................................................................................3-24
Slew Ring Bearings .............................................................................3-27
Slew Ring Gear Teeth .........................................................................3-27
Access Panels ......................................................................................... 3-29
Introduction ..........................................................................................3-29
Engine Cover .......................................................................................3-29
Hydraulic Bay Cover ............................................................................3-30
Electrical System ..................................................................................... 3-31
Battery .................................................................................................3-31
Fuses ...................................................................................................3-35
Engine ..................................................................................................... 3-37
Oil and Filter ........................................................................................3-37
Cooling System ...................................................................................3-39
Fan Belt ...............................................................................................3-41
Air Filter ...............................................................................................3-42
Summary of Contents for 8040ZTS
Page 2: ...Section 1 General Information 1 0 1 0 9803 9360 4 Notes...
Page 4: ...Section 1 General Information Contents 1 ii 1 ii Page No Contents...
Page 37: ...Section 2 Care and Safety 2 0 2 0 9803 9360 4 Notes...
Page 39: ...Page No Contents Section 2 Care and Safety 2 ii 2 ii...
Page 55: ...Section 3 Maintenance 3 0 3 0 9803 9360 4 Notes...
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