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9813/5300-1

2015-08-28

Acronyms Glossary

ROPS

Roll-Over Protective Structure

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Summary of Contents for 6TFT

Page 1: ...e without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Page 2: ...9813 5300 1 Notes Find manuals at https best manuals com...

Page 3: ...ERVICE MANUAL Volume 1 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 2 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 3 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 4 6TFT 6TST EN 9813 5300 Find manuals...

Page 4: ...Notes 9813 5300 1 Find manuals at https best manuals com...

Page 5: ...3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Mai...

Page 6: ...9813 5300 1 2015 08 28 Acronyms Glossary ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 5300 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Page 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Page 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Page 18: ...solid ground 2 Lower the dumper body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks a...

Page 19: ...er body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks against the two sides of the w...

Page 20: ...01 Machine 09 Description 01 14 9813 5300 1 01 14 09 Description Contents Page No 01 09 12 Main Component Locations 01 15...

Page 21: ...iption 12 Main Component Locations 01 15 9813 5300 1 01 15 12 Main Component Locations Introduction Figure 4 A B C E D F G A ROPS Roll Over Protective Structure B Hand rail C Engine D Tyres E Steps F...

Page 22: ...Notes 01 16 9813 5300 1 01 16...

Page 23: ...ft Arm 06 12 00 General 06 19 06 24 Slew Ring 06 24 00 General 06 23 06 24 24 Shim 06 26 06 27 Transportation Lock 06 27 15 Articulated Joint 06 31 06 33 Articulated Joint 06 33 00 General 06 35 06 33...

Page 24: ...9813 5300 1 2015 09 21 Acronyms Glossary ECM Engine Control Module FOPS Falling Object Protective Structure ROPS Roll Over Protective Structure VIN Vehicle Identification Number...

Page 25: ...06 Body and Framework 00 General 06 1 9813 5300 1 06 1 00 General Contents Page No 06 00 00 General 06 3...

Page 26: ...Notes 06 2 9813 5300 1 06 2...

Page 27: ...al Data 06 3 Check Condition 06 4 Technical Data Table 1 Description Torque value Rear upper crossmem ber retaining bolts 120N m Rear lower crossmem ber retaining bolts 120N m Slew ring retaining bolt...

Page 28: ...erly secured 7 Check all the safety and instructional labels are in place and are free from damage 8 Install new labels where necessary Make a note of the damaged paintwork for future repair Check the...

Page 29: ...06 Body and Framework 03 Chassis 06 5 9813 5300 1 06 5 03 Chassis Contents Page No 06 03 00 General 06 7 06 03 36 Upper Crossmember 06 10 06 03 37 Lower Crossmember 06 11...

Page 30: ...Notes 06 6 9813 5300 1 06 6...

Page 31: ...neral 06 7 9813 5300 1 06 7 00 General Introduction 06 7 Health and Safety 06 8 Component Identification 06 9 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Page 32: ...06 Body and Framework 03 Chassis 00 General 06 8 9813 5300 1 06 8 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Page 33: ...06 Body and Framework 03 Chassis 00 General 06 9 9813 5300 1 06 9 Component Identification Figure 5 A B A Front chassis B Rear chassis...

Page 34: ...electrical harness 5 Disconnect the reverse alarm electrical connector Figure 6 A A Electrical connector 6 Remove the bolts 7 Support the upper crossmember with suitable lifting equipment Figure 7 C...

Page 35: ...od and device Remove 1 Make the machine safe Refer to PIL 01 03 2 Isolate the battery Refer to PIL 33 03 3 Remove the pin from the tow hitch 4 Remove the screws 5 Support the lower crossmember with su...

Page 36: ...06 Body and Framework 06 Access Cover 06 12 9813 5300 1 06 12 06 Access Cover Contents Page No 06 06 00 General 06 13 06 06 06 Engine Compartment 06 14 06 06 10 Transmission Compartment 06 17...

Page 37: ...on Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate...

Page 38: ...ating parts Switch off the engine before working in the engine compartment Do not use the machine with the engine cover open Open 1 Make the machine safe 2 Stop the engine and remove the ignition key...

Page 39: ...ompartment cover Figure 9 C D C Clamp 1 D Air filter intake pipe 8 Loosen the clamp 2 9 Disconnect the air cleaner from the engine turbocharger if installed Figure 10 E E Clamp 2 10 Disconnect the ele...

Page 40: ...06 Body and Framework 06 Access Cover 06 Engine Compartment 06 16 9813 5300 1 06 16 Install 1 The installation procedure is the opposite of the removal procedure...

Page 41: ...e 4 Remove the steering hose cover 5 Remove the bolts and washers from the floor plate 6 Do not open the floor plate when the engine is running Figure 14 A B C A Lock B Transmission cover C Steering h...

Page 42: ...06 Body and Framework 12 Lift Arm 06 18 9813 5300 1 06 18 12 Lift Arm Contents Page No 06 12 00 General 06 19...

Page 43: ...0 1 06 19 00 General Introduction 06 19 Health and Safety 06 20 Check Condition 06 20 Introduction The lift arm on this machine is a one piece assembly The assembly is a heavy item you must not attemp...

Page 44: ...supported by stands and or slings CAUTION The lift arm pivot levers are potentially dangerous when pivoting about their centre they form a scissor point with the lift arm Make sure the pivot levers a...

Page 45: ...06 Body and Framework 24 Slew Ring 06 21 9813 5300 1 06 21 24 Slew Ring Contents Page No 06 24 00 General 06 23 06 24 24 Shim 06 26...

Page 46: ...Notes 06 22 9813 5300 1 06 22...

Page 47: ...ng bearing is a rotational rolling element bearing that supports the heavy but slow turning upper structure They often use three race elements such as an inner ring and two outer ring halves that clam...

Page 48: ...IL 06 81 3 Turn the slew base to the specified angle Angle 90 Figure 15 A A Slew base 4 Discharge the hydraulic pressure Refer to PIL 30 00 5 Remove the pin 1 from the slew ram 1 6 Disconnect the slew...

Page 49: ...m the chassis with suitable lifting equipment Figure 21 G G Bolts 2 19 Collect the shims and make a note of their locations to help installation Install 1 The installation procedure is the opposite of...

Page 50: ...im 06 26 9813 5300 1 06 26 24 Shim Introduction 06 26 Remove and Install 06 27 Introduction Shims can be used as spacers to fill gaps between parts subject to wear Shims are also used to adjust for a...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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