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 01 - Machine

 03 - Safety

 24 - Risk Assessment

01 - 11

9813/5300-1

01 - 11

24 - Risk Assessment
Introduction

It is the responsibility of the competent people that

plan the work and operate the machine to make a

judgement about the safe use of the machine, they

must take into account the specific application and

conditions of use at the time.

It is essential that a risk assessment of the work to be

done is completed and that the operator obeys any

safety precautions that the assessment identifies.

If you are unsure of the suitability of the machine for

a specific task, contact your JCB dealer who will be

pleased to advise you.

The  following  considerations  are  intended  as

suggestions of some of the factors to be taken into

account  when  a  risk  assessment  is  made.  Other

factors may need to be considered.

A good risk assessment depends on the training and

experience of the operator. Do not put your life or the

lives of others at risk.

Personnel

Are  all  persons  who  will  take  part  in  the

operation sufficiently trained, experienced and

competent? Are they fit and sufficiently rested?

A sick or tired operator is a dangerous operator.

Is  supervision  needed?  Is  the  supervisor

sufficiently trained and experienced?

As  well  as  the  machine  operator,  are  any

assistants or lookouts needed?

The Machine

Is it in good working order?

Have any reported defects been corrected?

Have the daily checks been carried out?

Are the tyres still at the correct pressure and

in good condition and is there sufficient fuel to

complete the job (if applicable)?

The Load

How heavy is it? Is it within the capabilities of

the machine?

How bulky is it? The greater the surface area,

the more affected it will be by wind speeds.

Is  it  an  awkward  shape?  How  is  the  weight

distributed? Uneven loads are more difficult to

handle.

Is there a possibility of the load shifting while

being moved?

Loading/Unloading Area

Is it level? Any slope of more than 2.5% (1 in

40) must be carefully considered.

Is more than one direction of approach to the

load  possible?  Approaching  across  the  slope

must be avoided, if possible.

Is the ground solid? Will it support the weight of

the machine when loaded?

How  rough  is  the  ground?  Are  there  any

sharp projections which could cause damage,

particularly to the tyres?

Are there any obstacles or hazards in the area,

for  example,  debris,  excavations,  manhole

covers, power lines?

Is the space sufficient for safe manoeuvring?

Are any other machines or persons likely to be

in or to enter the area while operations are in

progress?

The Route to be Travelled

How solid is the ground, will it provide sufficient

traction and braking?

How  steep  are  any  slopes,  up/down/across?

A  cross  slope  is  particularly  hazardous,  is  it

possible to detour to avoid them?

Weather

How windy is it? High wind will adversely affect

the stability of a loaded machine, particularly if

the load is bulky.

Is  it  raining  or  is  rain  likely?  The  ground  that

was  solid  and  smooth  when  dry  will  become

uneven and slippery when wet, and it will not

give the same conditions for traction, steering

or braking.

Summary of Contents for 6TFT

Page 1: ...e without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it...

Page 2: ...9813 5300 1 Notes Find manuals at https best manuals com...

Page 3: ...ERVICE MANUAL Volume 1 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 2 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 3 6TFT 6TST EN 9813 5300 SERVICE MANUAL Volume 4 6TFT 6TST EN 9813 5300 Find manuals...

Page 4: ...Notes 9813 5300 1 Find manuals at https best manuals com...

Page 5: ...3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Mai...

Page 6: ...9813 5300 1 2015 08 28 Acronyms Glossary ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 5300 1 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...are of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ucted Do not use Triochloroethane or paint thinners near O rings and seals Arc Welding To prevent the possibility of damage to electronic components disconnect the battery and the alternator before ar...

Page 13: ...is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engin...

Page 14: ...r bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extension If you begin to feel drowsy stop the...

Page 15: ...site carefully When applicable keep all attachments low to the ground Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights window...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...the correct pressure and in good condition and is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The grea...

Page 18: ...solid ground 2 Lower the dumper body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks a...

Page 19: ...er body 3 Stop the engine and remove the ignition key 4 Disconnect the battery to prevent accidental operation of the engine Refer to PIL 33 03 5 If necessary put blocks against the two sides of the w...

Page 20: ...01 Machine 09 Description 01 14 9813 5300 1 01 14 09 Description Contents Page No 01 09 12 Main Component Locations 01 15...

Page 21: ...iption 12 Main Component Locations 01 15 9813 5300 1 01 15 12 Main Component Locations Introduction Figure 4 A B C E D F G A ROPS Roll Over Protective Structure B Hand rail C Engine D Tyres E Steps F...

Page 22: ...Notes 01 16 9813 5300 1 01 16...

Page 23: ...ft Arm 06 12 00 General 06 19 06 24 Slew Ring 06 24 00 General 06 23 06 24 24 Shim 06 26 06 27 Transportation Lock 06 27 15 Articulated Joint 06 31 06 33 Articulated Joint 06 33 00 General 06 35 06 33...

Page 24: ...9813 5300 1 2015 09 21 Acronyms Glossary ECM Engine Control Module FOPS Falling Object Protective Structure ROPS Roll Over Protective Structure VIN Vehicle Identification Number...

Page 25: ...06 Body and Framework 00 General 06 1 9813 5300 1 06 1 00 General Contents Page No 06 00 00 General 06 3...

Page 26: ...Notes 06 2 9813 5300 1 06 2...

Page 27: ...al Data 06 3 Check Condition 06 4 Technical Data Table 1 Description Torque value Rear upper crossmem ber retaining bolts 120N m Rear lower crossmem ber retaining bolts 120N m Slew ring retaining bolt...

Page 28: ...erly secured 7 Check all the safety and instructional labels are in place and are free from damage 8 Install new labels where necessary Make a note of the damaged paintwork for future repair Check the...

Page 29: ...06 Body and Framework 03 Chassis 06 5 9813 5300 1 06 5 03 Chassis Contents Page No 06 03 00 General 06 7 06 03 36 Upper Crossmember 06 10 06 03 37 Lower Crossmember 06 11...

Page 30: ...Notes 06 6 9813 5300 1 06 6...

Page 31: ...neral 06 7 9813 5300 1 06 7 00 General Introduction 06 7 Health and Safety 06 8 Component Identification 06 9 Introduction The chassis is the underpart of the vehicle or machine consisting of the fram...

Page 32: ...06 Body and Framework 03 Chassis 00 General 06 8 9813 5300 1 06 8 Health and Safety CAUTION This component is heavy It must only be removed or handled using a suitable lifting method and device...

Page 33: ...06 Body and Framework 03 Chassis 00 General 06 9 9813 5300 1 06 9 Component Identification Figure 5 A B A Front chassis B Rear chassis...

Page 34: ...electrical harness 5 Disconnect the reverse alarm electrical connector Figure 6 A A Electrical connector 6 Remove the bolts 7 Support the upper crossmember with suitable lifting equipment Figure 7 C...

Page 35: ...od and device Remove 1 Make the machine safe Refer to PIL 01 03 2 Isolate the battery Refer to PIL 33 03 3 Remove the pin from the tow hitch 4 Remove the screws 5 Support the lower crossmember with su...

Page 36: ...06 Body and Framework 06 Access Cover 06 12 9813 5300 1 06 12 06 Access Cover Contents Page No 06 06 00 General 06 13 06 06 06 Engine Compartment 06 14 06 06 10 Transmission Compartment 06 17...

Page 37: ...on Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you operate...

Page 38: ...ating parts Switch off the engine before working in the engine compartment Do not use the machine with the engine cover open Open 1 Make the machine safe 2 Stop the engine and remove the ignition key...

Page 39: ...ompartment cover Figure 9 C D C Clamp 1 D Air filter intake pipe 8 Loosen the clamp 2 9 Disconnect the air cleaner from the engine turbocharger if installed Figure 10 E E Clamp 2 10 Disconnect the ele...

Page 40: ...06 Body and Framework 06 Access Cover 06 Engine Compartment 06 16 9813 5300 1 06 16 Install 1 The installation procedure is the opposite of the removal procedure...

Page 41: ...e 4 Remove the steering hose cover 5 Remove the bolts and washers from the floor plate 6 Do not open the floor plate when the engine is running Figure 14 A B C A Lock B Transmission cover C Steering h...

Page 42: ...06 Body and Framework 12 Lift Arm 06 18 9813 5300 1 06 18 12 Lift Arm Contents Page No 06 12 00 General 06 19...

Page 43: ...0 1 06 19 00 General Introduction 06 19 Health and Safety 06 20 Check Condition 06 20 Introduction The lift arm on this machine is a one piece assembly The assembly is a heavy item you must not attemp...

Page 44: ...supported by stands and or slings CAUTION The lift arm pivot levers are potentially dangerous when pivoting about their centre they form a scissor point with the lift arm Make sure the pivot levers a...

Page 45: ...06 Body and Framework 24 Slew Ring 06 21 9813 5300 1 06 21 24 Slew Ring Contents Page No 06 24 00 General 06 23 06 24 24 Shim 06 26...

Page 46: ...Notes 06 22 9813 5300 1 06 22...

Page 47: ...ng bearing is a rotational rolling element bearing that supports the heavy but slow turning upper structure They often use three race elements such as an inner ring and two outer ring halves that clam...

Page 48: ...IL 06 81 3 Turn the slew base to the specified angle Angle 90 Figure 15 A A Slew base 4 Discharge the hydraulic pressure Refer to PIL 30 00 5 Remove the pin 1 from the slew ram 1 6 Disconnect the slew...

Page 49: ...m the chassis with suitable lifting equipment Figure 21 G G Bolts 2 19 Collect the shims and make a note of their locations to help installation Install 1 The installation procedure is the opposite of...

Page 50: ...im 06 26 9813 5300 1 06 26 24 Shim Introduction 06 26 Remove and Install 06 27 Introduction Shims can be used as spacers to fill gaps between parts subject to wear Shims are also used to adjust for a...

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