jcb 516-40 TIER 3, Operator'S Manual

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Contents
v v
Page No. Contents
Health and Safety ...................................................................................... 114
Lubricants ............................................................................................. 114
Introduction ........................................................................................ 114
Hygiene .............................................................................................. 114
Storage .............................................................................................. 114
Waste Disposal .................................................................................. 114
Handling ............................................................................................. 114
First Aid - Oil ...................................................................................... 115
Spillage .............................................................................................. 115
Fires ................................................................................................... 115
Battery .................................................................................................. 116
Warning Symbols ............................................................................... 117
First Aid - Electrolyte .......................................................................... 117
Service Schedules ..................................................................................... 118
Introduction ........................................................................................... 118
How to Use the Service Schedules ...................................................... 118
Calendar Equivalents ........................................................................... 118
Pre-start Cold Checks, Service Points and Fluid Levels ...................... 119
Functional Test and Final Inspection .................................................... 122
Fluids, Lubricants and Capacities .............................................................. 124
Specifications ....................................................................................... 124
Fuels ..................................................................................................... 125
Acceptable and Unacceptable Fuels ................................................. 125
Fuels for Low Temperatures .............................................................. 125
Biodiesel Fuel .................................................................................... 125
Coolant Mixtures .................................................................................. 127
Tools .......................................................................................................... 128
Toolbox ................................................................................................. 128
Carrying Tools onto the Machine .......................................................... 128
Prepare the Machine for Maintenance ...................................................... 129
Introduction ........................................................................................... 129
How to Make the Machine Safe (Boom Lowered) ................................ 129
How to Make the Machine Safe (Boom Lifted) ..................................... 130
Installing the Maintenance Strut ......................................................... 130
Removing the Maintenance Strut ....................................................... 131
Using a Jack to Lift the Machine .......................................................... 131
Cleaning the Machine ................................................................................ 134
Introduction ........................................................................................... 134
Detergents ......................................................................................... 134
Pressure Washing and Steam Cleaning ............................................ 134
Preparing the Machine for Cleaning ..................................................... 135
Cleaning the Machine ........................................................................... 135
Fan Reverse (if fitted) ........................................................................... 138
Checking For Damage ............................................................................... 139
Checking the ROPS/FOPS .................................................................. 139
Greasing .................................................................................................... 141
Preparing the Machine for Greasing .................................................... 142
Greasing Sequence .............................................................................. 142
Grease Points ....................................................................................... 143
Boom Pivot Grease Points ................................................................. 143
Front Steering Linkage Grease Points ............................................... 144
Rear Steering Linkage Grease Points ............................................... 144
Rear Axle Pivot Grease Point ............................................................ 145
Wear Pad Runways and Bonnet Hinge Points .................................. 145
Extension Ram Pivot ......................................................................... 146
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