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Introduction

Safety Check List

10

10

9821-9750-2

!M

DANGER

Working Platform

Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.

5-1-5-9

!M

WARNING

Machine Safety

Stop work at once if a fault develops. Abnormal
sounds and smells can be signs of trouble. Inspect
and repair before resuming work.

8-1-2-3

!M

WARNING

Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.

10-1-1-40

!M

WARNING

Travelling at High Speeds

Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.

INT-5-3-3

!M

WARNING

The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.

5-2-6-5

!M

WARNING

You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.

INT-2-1-9_6

!M

CAUTION

Fork Spacing

Loads can fall off incorrectly spaced forks. Always
space the forks correctly for the load. Make sure the
forks are completely under the load before lifting.

5-1-4-2

!M

CAUTION

One-Fork Lifting

A load lifted on one fork can slip off. Never lift a load
with one fork.

5-1-4-3

!M

CAUTION

Unloading

Never unload the forks by stopping the machine
suddenly. Follow the procedures in the Operator
Manual for unloading.

5-1-4-4_2

!M

CAUTION

Uneven Ground

Loads stacked on uneven ground can topple. Never
stack loads on uneven ground.

5-1-4-5

!M

WARNING

Scaffolding

Overloaded scaffolding can collapse. Never load
scaffolding beyond the regulation capacity.

5-1-4-6

!M

CAUTION

Overhead Clearance

A raised boom can strike overhead objects. Always
check for overhead clearance before raising the boom.

5-1-5-1

!M

WARNING

Boom/Machine Travel

Operating the boom while you travel can cause
accidents. You will not have total control of the
machine. Never operate the boom when you travel.

5-1-5-2_2

Summary of Contents for 516-40 TIER 3

Page 1: ...OPERATOR S MANUAL This manual should always stay with the machine 9821 9750 2 09 2015 ENGLISH LOADALL 516 40 AND 516 40 AGRI TIER 3...

Page 2: ...ngland Dear JCB Customer Even if you have operated this type of equipment before it is very important that your new machines operations and functions are explained to you by a JCB Dealer Representativ...

Page 3: ...0 0 9821 9750 Notes Find manuals at https best manuals com...

Page 4: ...Numbers and Descriptions 18 Identifying Your Machine 21 Machine Identification Plate 21 Typical Product Identification Number 21 Component Identification Plates 22 Typical Engine Identification Numbe...

Page 5: ...al 43 Brake Inching Pedal 43 Forward Reverse Switch 43 Park Brake Lever 44 Park brake Warning 44 Horn 45 Drive Controls Single Lever Machines Optional 46 Steering Wheel 46 Accelerator Pedal 46 Brake I...

Page 6: ...5 Using the Load Charts 65 Longitudinal Load Moment Indicator LLMI 67 Introduction 67 Checking the Indicator 68 Setting the Volume and Brightness 69 Diagnostic Fault Codes 70 LLMI with Longitudinal Lo...

Page 7: ...ng Operations on Gradients 101 Operating Environment 102 Operating in Low Temperatures 102 Operating in High Temperatures 102 Refuelling the Machine 103 Low Fuel Levels 103 Filling the Tank 103 Moving...

Page 8: ...the Machine 128 Prepare the Machine for Maintenance 129 Introduction 129 How to Make the Machine Safe Boom Lowered 129 How to Make the Machine Safe Boom Lifted 130 Installing the Maintenance Strut 13...

Page 9: ...on 154 Operation Position 154 Rear Wheel Arch Panels 155 Maintenance Position 155 Operation Position 155 Left Instrument Panel 155 Maintenance Position 155 Operation Position 155 Right Cab Panel 156 M...

Page 10: ...181 Compressor Drive Belt if fitted 183 Adjusting the Compressor Drive Belt 183 Compressor Belt Replacement 184 Hydraulic Service Pump Drive Belt 185 Adjusting the Service Pump Drive Belt 185 Service...

Page 11: ...ng the Hydraulic Hoses 208 Quick Release Couplings 209 Essential Do s 209 Essential Don ts 209 Connecting Quick Release Couplings 210 Disconnecting Quick Release Couplings 210 Quickhitch 211 Introduct...

Page 12: ...Pressures 233 Introduction 233 Specifications 234 Noise Data 235 Introduction 235 Noise Technical Information 235 Vibration Data 236 Introduction 236 Minimising Exposure to Vibration 236 516 40 237 M...

Page 13: ...Contents x x Page No Contents...

Page 14: ...able Safety Warnings In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below MDANGER Denotes an extreme hazard ex...

Page 15: ...Safety Notices Important Information 2 2 9821 9750 2 Page left intentionally blank...

Page 16: ...elated marking s on the machine and components you should not assume that compliance in a new market will be possible In many cases it is the person responsible for import of a pre owned machine into...

Page 17: ...t Side In this manual left A and right B mean your left and right when you are seated correctly in the machine 447200 2 Fig 1 Cab Canopy T1 003_2 This manual frequently makes references to the cab For...

Page 18: ...r normal conditions for the applications described in this manual If the machine is used for other purposes or in dangerous environments for example in a flammable atmosphere or in areas with dust con...

Page 19: ...ow the machine and have the skill to use it You must abide by all relevant laws health and safety regulations that apply to the country you are operating in The Operator Manual instructs you on the ma...

Page 20: ...ulations INT 1 3 7_2 MWARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which is supported only by a hydraulic device can drop...

Page 21: ...working on it You could be killed or injured if the ground gives way under your machine or if piled material collapses onto it Check for potholes and hidden debris logs ironwork etc Any of these could...

Page 22: ...or more often if required Before opening the engine cover ensure that the top is clear of debris 5 3 1 12_3 MWARNING Keep the machine controls clean and dry Your hands and feet could slide off slipper...

Page 23: ...rotection Structure ROPS Falling Objects Protection Structure FOPS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not approved b...

Page 24: ...transmission in neutral INT 2 2 7 MWARNING Visibility Accidents can be caused by working in poor visibility Use your lights to improve visibility Keep the road lights windows and mirrors clean Do not...

Page 25: ...neath or behind the machine People can be killed or injured if these precautions are not taken INT 3 1 5 MWARNING Repairs If your machine does not function correctly in any way get it repaired straigh...

Page 26: ...ne oil contains harmful contaminants which can cause skin cancer Do not handle used engine oil more than necessary Always use barrier cream or wear gloves to prevent skin contact Wash skin contaminate...

Page 27: ...elastomeric materials such as Viton FluorelTM and Technoflon Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid THIS ACID CAN SEVERELY BURN New f...

Page 28: ...be fitted with counterweights They are extremely heavy Do not attempt to remove them INT 3 2 5 MWARNING Compressed air is dangerous Wear suitable eye protection and gloves Never point a compressed ai...

Page 29: ...r all repair work 2 3 2 7_2 MWARNING Jacking A machine can roll off jacks and crush you unless the wheels have been blocked Always block the wheels at the opposite end of the machine that is to be jac...

Page 30: ...when reading the safety labels Do not over stretch or place yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safet...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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