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Section 1 - General Information

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9803-9480-1

Introduction

About This Publication

Machine Model and Serial Number

This publication provides information for the following 
models in the JCB product range:

– 354 from S/N 1287000 to 1288999

– 360 from S/N 1287000 to 1288999

Using the Service Manual

T11-004

This publication is designed for the benefit of JCB 
Distributor Service Engineers who are receiving, or have 
received, training by JCB Technical Training Department.

These personnel should have a sound knowledge of 
workshop practice, safety procedures, and general 
techniques associated with the maintenance and repair of 
hydraulic earthmoving equipment.

The illustrations in this publication are for guidance only. 
Where the machines differ, the text and/or the illustration 
will specify.

General warnings in Section 2 are repeated throughout the 
manual, as well as specific warnings. Read all safety 
statements regularly, so you do not forget them.

Renewal of oil seals, gaskets, etc., and any component 
showing obvious signs of wear or damage is expected as 
a matter of course. It is expected that components will be 
cleaned and lubricated where appropriate, and that any 
opened hose or pipe connections will be blanked to 
prevent excessive loss of hydraulic fluid and ingress of dirt.

Where a torque setting is given as a single figure it may be 
varied by plus or minus 3%. Torque figures indicated are 
for dry threads, hence for lubricated threads may be 
reduced by one third.

The manufacturer's policy is one of continuous 
improvement. The right to change the specification of the 
machine without notice is reserved. No responsibility will 
be accepted for discrepancies which may occur between 
specifications of the machine and the descriptions 
contained in this publication.

Finally, please remember above all else safety must come 
first!

Units of Measurement

T1-001_2

In this publication, the S.I. system of units is used. For 
example, liquid capacities are given in litres. The Imperial 
units follow in parentheses ( ) eg 28 litres (6 gal).

Section Numbering

T11-005

The manual is compiled in sections, the first three are 
numbered and contain information as follows:

The remaining sections are alphabetically coded and deal 
with Dismantling, Overhaul etc. of specific components, for 
example:

Section contents, technical data, circuit descriptions, 
operation descriptions etc. are inserted at the beginning of 
each alphabetically coded section.

1

General Information - includes torque settings and 
service tools.

2

Care and Safety - includes warnings and cautions 
pertinent to aspects of workshop procedures etc.

3

Maintenance - includes service schedules and 
recommended lubricants for all the machine.

A

Attachments

B

Body and Framework, etc.

Summary of Contents for 354

Page 1: ...ort 9803 9480 1 Publication No Issued by JCB Technical Publications JCB Service World Parts Centre Beamhurst Uttoxeter Staffordshire ST14 5PA England Tel 44 1889 590312 Fax 44 1889 593377 Service Manu...

Page 2: ...Section 1 General Information 1 0 1 0 9803 9480 1 Notes...

Page 3: ...ut This Publication 1 1 Identifying Your Machine 1 3 Standard Torque Settings Front Axle Housing and Transmission 1 5 Service Consumables Sealing and Retaining Compounds 1 7 Service Tools Numerical Li...

Page 4: ...Page No Contents Section 1 General Information 1 ii 1 ii...

Page 5: ...luid and ingress of dirt Where a torque setting is given as a single figure it may be varied by plus or minus 3 Torque figures indicated are for dry threads hence for lubricated threads may be reduced...

Page 6: ...and right when you are seated correctly in the machine Cross References T1 004_2 In this publication page cross references are made by presenting the subject title printed in bold italic and underline...

Page 7: ...ine Machine Identification Plate Your machine has an identification plate mounted as shown Information contained on this plate includes Model Type Engine Vehicle Identification Number Manufacturer and...

Page 8: ...erial Number Component Identification Plates Typical Engine Identification Number The engine identification plate A is attached to the rocker cover The information stamped on this plate includes the e...

Page 9: ...final case M12 7T 88 2 107 9 9 0 11 0 65 1 79 6 Bearing cover M14 7T 132 3 137 2 13 5 14 0 97 6 101 2 Wheel shaft cover M8 7T 53 9 68 6 5 5 7 0 39 8 50 6 Front wheel M18 7T 225 4 235 2 23 0 24 0 166...

Page 10: ...Section 1 General Information Standard Torque Settings Front Axle Housing and Transmission 1 6 1 6 9803 9480 1 Page left intentionally blank...

Page 11: ...1 0651 50 ml JCB Thread locker and Sealer A medium strength locking fluid for sealing and retaining nuts bolts and screws up to 50 mm diameter and for hydraulic fittings up to 25 mm diameter 4101 0250...

Page 12: ...Section 1 General Information Service Consumables Sealing and Retaining Compounds 1 8 1 8 9803 9480 1 Page left intentionally blank...

Page 13: ...ill be available in any well equipped workshop or be available locally from any good tool supplier Part Number Description Tool Detail Reference SJ150L9001 01 Holding Tool K Fig 4 T 1 10 SJ150L4011 01...

Page 14: ...Section 1 General Information Service Tools Tool Detail Reference Section H Steering 1 10 1 10 9803 9480 1 Tool Detail Reference Section H Steering Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9...

Page 15: ...Section 2 Care and Safety 2 0 2 0 9803 9480 1 Notes...

Page 16: ...Page No Contents Section 2 Care and Safety 2 i 2 i Safety Notices Important Information 2 1 Safety Check List 2 2...

Page 17: ...Page No Contents Section 2 Care and Safety 2 ii 2 ii...

Page 18: ...e Safety Warnings In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below MDANGER Denotes an extreme hazard exist...

Page 19: ...NG Operator Manual You and others can be injured if you operate or maintain the machine without first studying the Operator Manual Read the safety instructions before operating the machine If you do n...

Page 20: ...e sure that lifting equipment is strong enough for the job INT 1 3 7 MWARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which i...

Page 21: ...BUY NOW Then Instant Download the Complete Manual Thank you very much...

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