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 01 - Machine

 03 - Safety

 24 - Risk Assessment

01 - 12

9813/7850-2

01 - 12

24 - Risk Assessment
Introduction

It is the responsibility of the competent people that

plan the work and operate the machine to make a

judgement about the safe use of the machine, they

must take into account the specific application and

conditions of use at the time.

It is essential that a risk assessment of the work to be

done is completed and that the operator obeys any

safety precautions that the assessment identifies.

If you are unsure of the suitability of the machine for

a specific task, contact your JCB dealer who will be

pleased to advise you.

The  following  considerations  are  intended  as

suggestions of some of the factors to be taken into

account  when  a  risk  assessment  is  made.  Other

factors may need to be considered.

A good risk assessment depends on the training and

experience of the operator. Do not put your life or the

lives of others at risk.

Personnel

Are  all  persons  who  will  take  part  in  the

operation sufficiently trained, experienced and

competent? Are they fit and sufficiently rested?

A sick or tired operator is a dangerous operator.

Is  supervision  needed?  Is  the  supervisor

sufficiently trained and experienced?

As  well  as  the  machine  operator,  are  any

assistants or lookouts needed?

The Machine

Is it in good working order?

Have any reported defects been corrected?

Have the daily checks been carried out?

Are the tyres still at the correct pressure and

in good condition and is there sufficient fuel to

complete the job (if applicable)?

The Load

How heavy is it? Is it within the capabilities of

the machine?

How bulky is it? The greater the surface area,

the more affected it will be by wind speeds.

Is  it  an  awkward  shape?  How  is  the  weight

distributed? Uneven loads are more difficult to

handle.

Is there a possibility of the load shifting while

being moved?

Loading/Unloading Area

Is it level? Any slope of more than 2.5% (1 in

40) must be carefully considered.

Is more than one direction of approach to the

load  possible?  Approaching  across  the  slope

must be avoided, if possible.

Is the ground solid? Will it support the weight of

the machine when loaded?

How  rough  is  the  ground?  Are  there  any

sharp projections which could cause damage,

particularly to the tyres?

Are there any obstacles or hazards in the area,

for  example,  debris,  excavations,  manhole

covers, power lines?

Is the space sufficient for safe manoeuvring?

Are any other machines or persons likely to be

in or to enter the area while operations are in

progress?

The Route to be Travelled

How solid is the ground, will it provide sufficient

traction and braking? Soft ground will affect the

stability of the machine and this must be taken

into account.

How  steep  are  any  slopes,  up/down/across?

A  cross  slope  is  particularly  hazardous,  is  it

possible to detour to avoid them?

Weather

How windy is it? High wind will adversely affect

the stability of a loaded machine, particularly if

the load is bulky.

Is  it  raining  or  is  rain  likely?  The  ground  that

was  solid  and  smooth  when  dry  will  become

uneven and slippery when wet, and it will not

give the same conditions for traction, steering

or braking.

Summary of Contents for 30PLUS

Page 1: ...machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to expl...

Page 2: ...9813 7850 2 Notes Find manuals at https best manuals com...

Page 3: ...1 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 2 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 3 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 4 8026 CTS JCB 30PLUS EN 981...

Page 4: ...Notes 9813 7850 2 Find manuals at https best manuals com...

Page 5: ...tenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial...

Page 6: ...9813 7850 2 2017 06 07 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Page 7: ...03 03 Safety Yours and Others 01 4 01 03 06 Safety Warnings 01 5 01 03 09 General Safety 01 6 01 03 12 Maintenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Ri...

Page 8: ...Notes 01 2 9813 7850 2 01 2 Find manuals at https best manuals com...

Page 9: ...n cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your mo...

Page 10: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 11: ...a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injur...

Page 12: ...ware of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 13: ...ulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure t...

Page 14: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 15: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 16: ...y Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ure must only be used by trained personnel Refer to the cab tilt procedure PIL 09 00 Excavator Arm Lowered 1 Park the machine on solid level ground 1 1 Release the two track levers 1 2 Push the hand t...

Page 20: ...ust be correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these prec...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 7850 2 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 7850 2 01 16...

Page 23: ...Manual 03 Model and Serial Number 01 17 9813 7850 2 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To JCB...

Page 24: ...Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults check the following Ensure that the operator understands the machine controls...

Page 25: ...01 Machine 09 Description 01 19 9813 7850 2 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 23...

Page 26: ...Notes 01 20 9813 7850 2 01 20...

Page 27: ...Component Locations Introduction For 8026 CTS T3 Page 01 21 For JCB 30PLUS Page 01 22 For 8026 CTS T3 Figure 3 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab c...

Page 28: ...onent Locations 01 22 9813 7850 2 01 22 For JCB 30PLUS Figure 4 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab contains the operator station D Upper structure...

Page 29: ...LUS Page 01 25 For 8026 CTS T3 The following illustrations identify the service points for the operator to perform the daily and weekly maintenance tasks Engine Compartment Figure 5 A B C E F D G A Wa...

Page 30: ...01 Machine 09 Description 15 Service Point Locations 01 24 9813 7850 2 01 24 Hydraulic Compartment Figure 6 A B C D A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 31: ...ab and Exterior Figure 7 B E F D C A A Battery isolator B Window washer fluid filler cap C Fuses D Battery E Track gearbox F Track tensioner For JCB 30PLUS The following illustrations identify the ser...

Page 32: ...int Locations 01 26 9813 7850 2 01 26 Engine Compartment Figure 8 A C B D F E G A Water separator B Radiator cap and expansion bottle C Air intake D Drive belt tensioner E Engine oil filler cap F Engi...

Page 33: ...01 Machine 09 Description 15 Service Point Locations 01 27 9813 7850 2 01 27 Hydraulic Compartment Figure 9 A D C B A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 34: ...01 Machine 09 Description 15 Service Point Locations 01 28 9813 7850 2 01 28 Cab and Exterior Figure 10 A D E C B A Window washer fluid filler cap B Fuses C Battery D Track gearbox E Track tensioner...

Page 35: ...01 Machine 33 Cleaning 01 29 9813 7850 2 01 29 33 Cleaning Contents Page No 01 33 00 General 01 31...

Page 36: ...Notes 01 30 9813 7850 2 01 30...

Page 37: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 38: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 39: ...Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 10 Excavator Arm Quickhitch 03 10 00 General 03 7 03 27 Bucket 03 27 00 General 03 11 03 27 90 Teeth 03 14 03 4...

Page 40: ...Notes 9813 7850 2 2016 10 17...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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