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 01 - Machine

 03 - Safety

 21 - Worksite Safety

01 - 11

9813/7850-2

01 - 11

21 - Worksite Safety
Introduction

WARNING

 You or others can be killed or seriously

injured if you do unfamiliar operations without first

practising them. Practise away from the worksite

on a clear area. Keep other people away. Do not

perform new operations until you are sure you can

do them safely.

WARNING

 There could be dangerous materials

such as asbestos, poisonous chemicals or other

harmful  substances  buried  on  the  site.  If  you

uncover any containers or you see any signs of

toxic waste, stop the machine and advise the site

manager immediately.

WARNING

 Before you start using the machine,

check with your local gas company if there are

any buried gas pipes on the site.
If there are buried gas pipes we recommend that

you ask the gas company for any specific advice

regarding the way you must work on the site.
Some modern gas pipes cannot be detected by

metal detectors, so it is essential that an accurate

map of buried gas pipes is obtained before any

excavation work commences.
Hand  dig  trial  holes  to  obtain  precise  pipe

locations.  Any  cast  iron  pipes  found  must  be

assumed to be gas pipes until contrary evidence

is obtained.
Older  gas  pipes  can  be  damaged  by  heavy

vehicles driving over the ground above them.
Leaking gas is highly explosive.
If a gas leak is suspected, contact the local gas

company immediately and warn all personnel on

the site. Ban smoking, make sure that all naked

lights are extinguished and switch off any engines

which may be running.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

gas pipes.

CAUTION

  Before  you  start  using  the  machine,

check with your local public water supplier if there

are buried pipes and drains on the site. If there

are, obtain a map of their locations and follow the

advice given by the water supplier.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

pipes and drains.

CAUTION

 If you cut through a fibre optic cable,

Do not look into the end of it, your eyes could be

permanently damaged.

An  applicable  worksite  organisation  is  required  in

order  to  minimise  hazards  that  are  caused  by

restricted  visibility.  The  worksite  organisation  is  a

collection of rules and procedures that coordinates

the  machines  and  people  that  work  together  in

the  same  area.  Examples  of  worksite  organisation

include:

Restricted areas

Controlled patterns of machine movement

A system of communication.

You and/or your company could be legally liable for

any damage you may cause to public utilities. It is

your responsibility to make sure that you know the

locations of any public utility cables or pipes on the

worksite which could be damaged by your machine.

Summary of Contents for 30PLUS

Page 1: ...machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to expl...

Page 2: ...9813 7850 2 Notes Find manuals at https best manuals com...

Page 3: ...1 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 2 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 3 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 4 8026 CTS JCB 30PLUS EN 981...

Page 4: ...Notes 9813 7850 2 Find manuals at https best manuals com...

Page 5: ...tenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial...

Page 6: ...9813 7850 2 2017 06 07 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Page 7: ...03 03 Safety Yours and Others 01 4 01 03 06 Safety Warnings 01 5 01 03 09 General Safety 01 6 01 03 12 Maintenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Ri...

Page 8: ...Notes 01 2 9813 7850 2 01 2 Find manuals at https best manuals com...

Page 9: ...n cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your mo...

Page 10: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 11: ...a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injur...

Page 12: ...ware of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 13: ...ulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure t...

Page 14: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 15: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 16: ...y Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ure must only be used by trained personnel Refer to the cab tilt procedure PIL 09 00 Excavator Arm Lowered 1 Park the machine on solid level ground 1 1 Release the two track levers 1 2 Push the hand t...

Page 20: ...ust be correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these prec...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 7850 2 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 7850 2 01 16...

Page 23: ...Manual 03 Model and Serial Number 01 17 9813 7850 2 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To JCB...

Page 24: ...Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults check the following Ensure that the operator understands the machine controls...

Page 25: ...01 Machine 09 Description 01 19 9813 7850 2 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 23...

Page 26: ...Notes 01 20 9813 7850 2 01 20...

Page 27: ...Component Locations Introduction For 8026 CTS T3 Page 01 21 For JCB 30PLUS Page 01 22 For 8026 CTS T3 Figure 3 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab c...

Page 28: ...onent Locations 01 22 9813 7850 2 01 22 For JCB 30PLUS Figure 4 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab contains the operator station D Upper structure...

Page 29: ...LUS Page 01 25 For 8026 CTS T3 The following illustrations identify the service points for the operator to perform the daily and weekly maintenance tasks Engine Compartment Figure 5 A B C E F D G A Wa...

Page 30: ...01 Machine 09 Description 15 Service Point Locations 01 24 9813 7850 2 01 24 Hydraulic Compartment Figure 6 A B C D A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 31: ...ab and Exterior Figure 7 B E F D C A A Battery isolator B Window washer fluid filler cap C Fuses D Battery E Track gearbox F Track tensioner For JCB 30PLUS The following illustrations identify the ser...

Page 32: ...int Locations 01 26 9813 7850 2 01 26 Engine Compartment Figure 8 A C B D F E G A Water separator B Radiator cap and expansion bottle C Air intake D Drive belt tensioner E Engine oil filler cap F Engi...

Page 33: ...01 Machine 09 Description 15 Service Point Locations 01 27 9813 7850 2 01 27 Hydraulic Compartment Figure 9 A D C B A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 34: ...01 Machine 09 Description 15 Service Point Locations 01 28 9813 7850 2 01 28 Cab and Exterior Figure 10 A D E C B A Window washer fluid filler cap B Fuses C Battery D Track gearbox E Track tensioner...

Page 35: ...01 Machine 33 Cleaning 01 29 9813 7850 2 01 29 33 Cleaning Contents Page No 01 33 00 General 01 31...

Page 36: ...Notes 01 30 9813 7850 2 01 30...

Page 37: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 38: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 39: ...Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 10 Excavator Arm Quickhitch 03 10 00 General 03 7 03 27 Bucket 03 27 00 General 03 11 03 27 90 Teeth 03 14 03 4...

Page 40: ...Notes 9813 7850 2 2016 10 17...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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