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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 10

9813/7850-2

01 - 10

Electrical Power Cables

You could be electrocuted or badly burned if you get

the machine or its attachments too close to electrical

power cables.
You are strongly advised to make sure that the safety

arrangements  on  site  comply  with  the  local  laws

and regulations concerning work near electric power

lines.
Before you start using the machine, check with your

electricity  supplier  if  there  are  any  buried  power

cables on the site.
There is a minimum clearance required for working

beneath  overhead  power  cables.  You  must  obtain

details from your local electricity supplier.

Working Platform

Using  the  machine  as  a  working  platform  is

hazardous. You can fall off and be killed or injured.

Never  use  the  machine  as  a  working  platform

unless  with  approved  man-basket  or  man-crate  (if

applicable).

Machine Safety

Stop  work  at  once  if  a  fault  develops.  Abnormal

sounds and smells can be signs of trouble. Examine

and repair before resuming work.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Travelling at High Speeds

Travelling  at  high  speeds  can  cause  accidents.

Always  travel  at  a  safe  speed  to  suit  working

conditions.

Hillsides

Operating  the  machine  on  hillsides  can  be

dangerous if the correct precautions are not taken.

Ground conditions can be changed by rain, snow, ice

etc. Check the site carefully. When applicable, keep

all attachments low to the ground.

Visibility

Accidents can be caused by working in poor visibility.

Use your lights to improve visibility. Keep the road

lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
Modification  of  the  machine's  configuration  by  the

user  (e.g.  the  fitting  of  large  and  non-approved

attachments)  may  result  in  a  restriction  of  the

machine visibility.

Hands and Feet

Keep your hands and feet inside the machine.
When using the machine, keep your hands and feet

clear  of  moving  parts.  Keep  your  hands  and  feet

within the operator compartment while the vehicle is

in motion.

Controls

You  or  others  can  be  killed  or  seriously  injured

if  you  operate  the  control  levers  from  outside  the

machine. Operate the control levers only when you

are correctly seated.

Passengers

Passengers  in  or  on  the  machine  can  cause

accidents. Do not carry passengers.

Fires

If your machine is equipped with a fire extinguisher,

make  sure  it  is  checked  regularly.  Keep  it  in  the

correct machine location until you need to use it.
Do not use water to put out a machine fire, you could

spread an oil fire or get a shock from an electrical

fire.  Use  carbon  dioxide,  dry  chemical  or  foam

extinguishers. Contact your nearest fire department

as quickly as possible.

Roll Over Protection

If the machine starts to roll over, you can be crushed

if you try to leave the cab. If the machine starts to roll

over, do not try and jump from the cab. Stay in the

cab, with your seat belt fastened.

Confined Areas

Pay  extra  attention  to  proximity  hazards  when

operating  in  confined  areas.  Proximity  hazards

include buildings, traffic and bystanders.

Safe Working Loads

Overloading the machine can damage it and make it

unstable. Study the specifications in the Operator's

Manual before using the machine.

Lightning

If you are inside the machine during a lightning storm

stay  in  the  machine  until  the  storm  has  passed.  If

you  are  outside  of  the  machine  during  a  lightning

storm  stay  away  from  the  machine  until  the  storm

has passed. Do not attempt to mount or enter the

machine.
If the machine is struck by lightning do not use the

machine until it has been checked for damage and

malfunction by trained personnel.

Summary of Contents for 30PLUS

Page 1: ...machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to expl...

Page 2: ...9813 7850 2 Notes Find manuals at https best manuals com...

Page 3: ...1 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 2 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 3 8026 CTS JCB 30PLUS EN 9813 7850 SERVICE MANUAL Volume 4 8026 CTS JCB 30PLUS EN 981...

Page 4: ...Notes 9813 7850 2 Find manuals at https best manuals com...

Page 5: ...tenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial...

Page 6: ...9813 7850 2 2017 06 07 Acronyms Glossary PIL Parts Identification List Find manuals at https best manuals com...

Page 7: ...03 03 Safety Yours and Others 01 4 01 03 06 Safety Warnings 01 5 01 03 09 General Safety 01 6 01 03 12 Maintenance Safety 01 7 01 03 18 Operating Safety 01 9 01 03 21 Worksite Safety 01 11 01 03 24 Ri...

Page 8: ...Notes 01 2 9813 7850 2 01 2 Find manuals at https best manuals com...

Page 9: ...n cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your mo...

Page 10: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 11: ...a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injur...

Page 12: ...ware of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 13: ...ulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure t...

Page 14: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 15: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 16: ...y Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ure must only be used by trained personnel Refer to the cab tilt procedure PIL 09 00 Excavator Arm Lowered 1 Park the machine on solid level ground 1 1 Release the two track levers 1 2 Push the hand t...

Page 20: ...ust be correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not using electrical power If you do not take these prec...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 7850 2 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 7850 2 01 16...

Page 23: ...Manual 03 Model and Serial Number 01 17 9813 7850 2 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To JCB...

Page 24: ...Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults check the following Ensure that the operator understands the machine controls...

Page 25: ...01 Machine 09 Description 01 19 9813 7850 2 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 23...

Page 26: ...Notes 01 20 9813 7850 2 01 20...

Page 27: ...Component Locations Introduction For 8026 CTS T3 Page 01 21 For JCB 30PLUS Page 01 22 For 8026 CTS T3 Figure 3 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab c...

Page 28: ...onent Locations 01 22 9813 7850 2 01 22 For JCB 30PLUS Figure 4 A B C D E F G A Dipper part of the excavator arm B Boom part of the excavator arm C Cab contains the operator station D Upper structure...

Page 29: ...LUS Page 01 25 For 8026 CTS T3 The following illustrations identify the service points for the operator to perform the daily and weekly maintenance tasks Engine Compartment Figure 5 A B C E F D G A Wa...

Page 30: ...01 Machine 09 Description 15 Service Point Locations 01 24 9813 7850 2 01 24 Hydraulic Compartment Figure 6 A B C D A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 31: ...ab and Exterior Figure 7 B E F D C A A Battery isolator B Window washer fluid filler cap C Fuses D Battery E Track gearbox F Track tensioner For JCB 30PLUS The following illustrations identify the ser...

Page 32: ...int Locations 01 26 9813 7850 2 01 26 Engine Compartment Figure 8 A C B D F E G A Water separator B Radiator cap and expansion bottle C Air intake D Drive belt tensioner E Engine oil filler cap F Engi...

Page 33: ...01 Machine 09 Description 15 Service Point Locations 01 27 9813 7850 2 01 27 Hydraulic Compartment Figure 9 A D C B A Air intake B Hydraulic oil filler cap C Hydraulic oil level indicator D Radiator...

Page 34: ...01 Machine 09 Description 15 Service Point Locations 01 28 9813 7850 2 01 28 Cab and Exterior Figure 10 A D E C B A Window washer fluid filler cap B Fuses C Battery D Track gearbox E Track tensioner...

Page 35: ...01 Machine 33 Cleaning 01 29 9813 7850 2 01 29 33 Cleaning Contents Page No 01 33 00 General 01 31...

Page 36: ...Notes 01 30 9813 7850 2 01 30...

Page 37: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 38: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 39: ...Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 10 Excavator Arm Quickhitch 03 10 00 General 03 7 03 27 Bucket 03 27 00 General 03 11 03 27 90 Teeth 03 14 03 4...

Page 40: ...Notes 9813 7850 2 2016 10 17...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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