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9813/9600-2

2018-01-15

Acronyms Glossary

DECU

Display Electronic Control Unit

DEF

Diesel Exhaust Fluid

DTI

Dial Test Indicator

FOPS

Falling Object Protective Structure

LED

Light Emitting Diode

MECU

Machine Electronic Control Unit

PCB

Printed Circuit Board

PIN

Product Identification Number

ROPS

Roll-Over Protective Structure

TOPS

Tip-Over Protective Structure

Summary of Contents for 210X

Page 1: ...e Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine...

Page 2: ...9813 9600 2 Notes Find manuals at https best manuals com...

Page 3: ...ERVICE MANUAL Volume 1 210X 220X EN 9813 9600 SERVICE MANUAL Volume 2 210X 220X EN 9813 9600 SERVICE MANUAL Volume 3 210X 220X EN 9813 9600 SERVICE MANUAL Volume 4 210X 220X EN 9813 9600 Find manuals...

Page 4: ...Notes 9813 9600 2 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...er DEF Diesel Exhaust Fluid ECU Electronic Control Unit FEAD Front End Accessory Drive HVAC Heating Ventilation Air Conditioning MRV Main Relief Valve PIL Parts Identification List PPE Personal Protec...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 9600 2 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...ulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure t...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 15: ...ee clearly Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 18: ...el ground with the upper structure parallel to the undercarriage 2 If applicable lower the dozer blade 3 Lower the excavator so the dipper is flat on the ground Refer to Figure 2 Figure 2 4 Stop the e...

Page 19: ...01 Machine 06 About this Manual 01 13 9813 9600 2 01 13 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 15 01 06 06 Using the Manual 01 16...

Page 20: ...Notes 01 14 9813 9600 2 01 14...

Page 21: ...s Manual 03 Model and Serial Number 01 15 9813 9600 2 01 15 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 21...

Page 22: ...able information sets are included within the same PIL reference Headings are included to identify which information is for which variant Make sure you use the correct information Systems Descriptions...

Page 23: ...If necessary replace them with new ones During assembly use new sealing elements such as gaskets and O rings Torque Tightening Use the torque tightening values contained in the individual procedures R...

Page 24: ...e control system fault Refer to Throttle Control System PIL 18 00 30 Variable displacement hydraulic pump fault Refer to Fault Finding PIL 30 12 00 Fuel pump fault Refer to Check Operation PIL 18 21 0...

Page 25: ...ndition PIL 06 24 03 1 Check the slew service cycle times Refer to Check Operation PIL 30 00 15 2 Check the applicable service spools Table 8 Travel service does not operate as expected 1 2 Cause Reme...

Page 26: ...01 Machine 09 Description 01 20 9813 9600 2 01 20 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Page 27: ...01 21 12 Main Component Locations Introduction Main Assemblies Figure 3 A B C D F G H J K M L E A Bucket attachment B Tipping link C Bucket ram D Dipper E Tipping lever F Dipper ram G Boom H Boom ram...

Page 28: ...r structure A C J H G F E D B A Breather hydraulic tank B Cover suction strainer C Cover drain line filter D Cover main filter E Oil drain plug slew motor gearbox access from below the machine F Oil f...

Page 29: ...23 9813 9600 2 01 23 Figure 5 Hydraulic compartment B C A A Hydraulic pump compartment B Servo filter element C Level gauge hydraulic oil tank Figure 6 Cooling bay C B A A Cooling bay B Hydraulic oil...

Page 30: ...y module inside toolbox C Filler port DEF tank inside toolbox D Exhaust clamp DEF dosing module E Exhaust clamp SCR Selective Catalytic Reduction catalyst F Exhaust silencer G Exhaust clamp turbocharg...

Page 31: ...C D E G K J L H F A B A Battery compartment B Cooling compartment C Induction air filter outer D Induction air filter inner E Induction inlet grill F Scavenge intake G CAC Charge Air Cooler cooling p...

Page 32: ...ure 9 Hydraulic compartment B G F E D C A H A Hydraulic pump compartment B Fuel lubricity filter if installed C Fuel pre filter and water separator D Fuel line isolator valve E Water separator if inst...

Page 33: ...ervice Points Heating and Ventilation System Figure 10 F E D A C B A Cooling compartment B High pressure recharge point air conditioning only C Low pressure recharge point air conditioning only D Cond...

Page 34: ...01 Machine 33 Cleaning 01 28 9813 9600 2 01 28 33 Cleaning Contents Page No 01 33 00 General 01 29...

Page 35: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 36: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 37: ...9813 9600 2 2017 10 02 03 Attachments Couplings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 10 Excavator End Quickhitch 03 10 06 Hydraulic Quickhitch 03 7...

Page 38: ...Notes 9813 9600 2 2017 10 02...

Page 39: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9813 9600 2 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Page 40: ...Notes 03 2 9813 9600 2 03 2...

Page 41: ...y the gradients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and...

Page 42: ...ad and unload on firm level ground Always be alert for possible hazards Take special care when turning or reversing DANGER Before lowering the attachments to the ground make sure that the machine and...

Page 43: ...03 Attachments Couplings and Load Handling 10 Excavator End Quickhitch 03 5 9813 9600 2 03 5 10 Excavator End Quickhitch Contents Page No 03 10 06 Hydraulic Quickhitch 03 7...

Page 44: ...Notes 03 6 9813 9600 2 03 6...

Page 45: ...the dipper and tipping link A hydraulically operated latch mechanism enables quickhitch compatible attachments to be installed and removed without the need to leave the cab The electro hydraulic contr...

Page 46: ...ure ensures that the latch defaults to the locked position A remote solenoid control valve is energised by the electronic control system when the quickhitch is set to unlock The lock ram operates agai...

Page 47: ...cavator End 06 15 00 General 06 15 06 15 03 Boom 06 17 06 15 06 Dipper 06 21 06 15 15 Tipping Linkage 06 25 06 15 30 Dipper Stroke Limiter 06 29 06 24 Slew Ring 06 24 00 General 06 37 06 24 03 Bearing...

Page 48: ...F Diesel Exhaust Fluid DTI Dial Test Indicator FOPS Falling Object Protective Structure LED Light Emitting Diode MECU Machine Electronic Control Unit PCB Printed Circuit Board PIN Product Identificati...

Page 49: ...1 9813 9600 2 06 1 06 Moveable Panel and Cover Contents Page No 06 06 00 General 06 3 06 06 03 Battery Compartment 06 4 06 06 06 Engine Compartment 06 6 06 06 07 Cooling Compartment 06 8 06 06 09 Hyd...

Page 50: ...Notes 06 2 9813 9600 2 06 2...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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