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18z-1, 19c-1, 19c-1 EP

18

19

Please see operator manual for full details.

1. 

Park the machine on solid, level ground

  I. Release the two track levers

  II. Set the hand throttle lever to the idle position

2.

  Lower the dozer blade (A)

3.

  Lower the excavator so the attachment is flat on the ground

4.

  Stop the engine

5.

  Discharge the hydraulic pressure (see aux venting operation)

6.

  Isolate the controls and remove ignition key

7. 

Isolate the battery to prevent accidental operation of the engine

Maintenance Position

Fig 23

A

  Attachment flat on the ground

B

  Dozer blade lowered to ground

A

B

 Maintenance

 Maintenance Positions

146

9831/2900-1

146

Maintenance Positions

General

WARNING

 A machine can sink into soft ground. Never work under a machine on soft ground.

WARNING

  Make  the  machine  safe  before  getting  beneath  it.  Make  sure  that  any  attachments  on  the

machine are correctly attached. Engage the park brake, remove the ignition key, disconnect the battery.

Make the machine safe before you start a maintenance procedure.

Unless  a  maintenance  procedure  instructs  you  differently,  you  must  lower  the  excavator  arm. 

Refer  to:

Maintenance Positions.

 

The machine has a cab tilt feature. This feature must only be used out by trained personnel. Refer to the service

manual for the cab tilt procedure.

Maintenance Position (Excavator Arm Lowered)

1. Park the machine on solid, level ground.

1.1. Release the two track levers.
1.2. Push the hand throttle lever to the idle position.

2. Lower the dozer. Refer to Figure 111.
3. Lower the excavator so the attachment is flat on the ground. Refer to Figure 111.

Figure 111.

4. Stop the engine.
5. Discharge the hydraulic pressure.

Refer to: Discharge.

 

6. Isolate the controls.

Refer to: Control Lock.

 

7. Disconnect the battery to prevent accidental operation of the engine.

Shutdown and Auxiliary Venting

Shutdown Sequence

1

1

4

2

2

5

3

3

6

Park Machine Up

Lower LH Arm Rest

Select Aux Circuit

Leave & Secure

Turn Ignition On

Switching Circuits

Isolate Machine

Press 2 GO Button

Venting Aux Circuit

Park machine on solid level 
ground with the attachment (A) 
and dozer (B) on the ground.

While sitting in the operating 
station with engine off lower 
LH arm rest.

Enable aux function on top of 
the left control lever (A). Ensure 
symbol (B) or (C) is displayed.

Turn ignition to position 1 (A) so 
that the instrument panel and 
switches become active.

Change Aux mode between 
Aux1 (A) and Aux 2 (B) using 
mode select switch on the right 
hand console.

Press 2 GO button (A) to 
activate hydraulics. Instrument 
panel will illuminate (B)  
when active.

Operate the roller switch fully 
in both directions to release 
stored pressure. Right hand 
(A) for Aux 1 and left hand (B) 
for Aux.

Switch off all switches. Leave 
machine using the handrails  
and footholds. 
Close & lock 
all doors and 
windows to  
secure machine.

Turn isolator key anti-clockwise 
and remove key.

A

Auxiliary Venting (Within 1 Minute of Shutdown)*

A

  Handle

B

  LH arm rest

A

A

B

A

B

 About the Product

 Console Switches

26

9831/2900-1

26

(For: 19C-1)

Figure 19.

G

H

I

J

K

A

B

C

D

E

F

0

1

2

3

4

5

6

7

8

9

Table 7.

A

Control isolation solenoid on/

off switch

LED (Light Emitting Diode) illumination: Hydraulics active

B

Aux 1 (high flow) selection

switch

Mode: Single acting, Double acting system 1 or 2. No LED illumina-

tion.

C

Lift overload switch

LED illumination: Buzzer silenced

D

Worklights on/off switch

LED illumination: 1= Front on, 2= Rear on

E

Wiper/washer on

Push to change wiper function (Intermittent /on/off). Hold to operate

washer. LED Illumination: 1= Intermittent wiper, 2= On wiper, 1 & 2 =

Washer active

F

Auto-hydraulic warming switch Not used.

G

H+ mode selection switch

Not used.

 Operation

 Operating Levers/Pedals

83

9831/2900-1

83

The electro-proportional switch on the right joystick controls swing or high flow attachments (press the change

over button on the left joystick to select auxiliary mode). An icon is displayed on the instrument panel. The

finger button on the right joystick can be used for hammer (constant full flow).

The electro-proportional switch on the left joystick controls low flow attachments.

Figure 67. 19C-1

E

A

B

D

C

A

Tilt/grab changeover for tilt-rotator

B

Boom swing/aux changeover

C

Left electro-proportional switch for aux 2 (low

flow)

D

Right finger button - hammer

E

Right electro-proportional switch for aux 1 (high

flow) or boom swing

A

B

C

 *19c-1 EP only please refer to the operators manual for 19c-1 and 18z-1

 Operation

 Instruments

72

9831/2900-1

72

Figure 52.

A

B

A

Fuel level gauge

B

Warning and indicator lamps

Fuel level: The needle position shows the fuel level.

Warning and Indicator Lamps

Figure 53.

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

Table 9.

A

Master warning

Audible/Visual. If amber light illuminate then contact JCB dealer. If red light

illuminate then stop the machine immediately and contact your JCB dealer.

B

Quickhitch unlock

Illuminate amber when quickhitch is unlocked.

 Operation

 Instruments

72

9831/2900-1

72

Figure 52.

A

B

A

Fuel level gauge

B

Warning and indicator lamps

Fuel level: The needle position shows the fuel level.

Warning and Indicator Lamps

Figure 53.

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

Table 9.

A

Master warning

Audible/Visual. If amber light illuminate then contact JCB dealer. If red light

illuminate then stop the machine immediately and contact your JCB dealer.

B

Quickhitch unlock

Illuminate amber when quickhitch is unlocked.

 Operation

 Operating Levers/Pedals

83

9831/2900-1

83

The electro-proportional switch on the right joystick controls swing or high flow attachments (press the change

over button on the left joystick to select auxiliary mode). An icon is displayed on the instrument panel. The

finger button on the right joystick can be used for hammer (constant full flow).

The electro-proportional switch on the left joystick controls low flow attachments.

Figure 67. 19C-1

E

A

B

D

C

A

Tilt/grab changeover for tilt-rotator

B

Boom swing/aux changeover

C

Left electro-proportional switch for aux 2 (low

flow)

D

Right finger button - hammer

E

Right electro-proportional switch for aux 1 (high

flow) or boom swing

B

A

Summary of Contents for 18z-1

Page 1: ...1 Compact Excavators 18z 1 19c 1 19c 1 EP Quick Start Guide QUICKSTART JCB COM ...

Page 2: ...ly operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machine should not be operated by any person who isn t appropriately qualified or had the appropriate training Operation of this machine without periodic maintenance could cause it to malfunction For more information please contact your ...

Page 3: ...lled machine with a tracked undercarriage 360 revolving upper structure with boom dipper bucket and slew mechanism Intended Use Machine intended to be used in normal conditions as detailed in the operators manual With bucket fitted machine work cycle consists of digging elevating slewing and discharging of materials Applications include earthmoving road construction building and construction lands...

Page 4: ...rt position A Front slew spine tie down point C Angle 35 to 46 E Angle 9 to 15 G Length 2 282mm to 1 670mm I Slew ring centre line B Rear slew spine tie down point D Angle 35 to 45 F Length 2 499mm to 1 846mm H Length 2 500mm J Tie down decal Tie Down Points Method 2 Tie Down Points Fig 2 Operation Transporting the Machine Figure 89 Method 2 F G H E E C D I J A B B A A Front slew spine tie down po...

Page 5: ...tor About the Product Console Switches 27 9831 2900 1 27 H Aux 2 low flow selection switch No LED illumination J Auto Idle on off switch Not used K Beacon on off switch LED illumination Beacon on L Q Hitch sequence switch LED illumination Q Hitch solenoid on Work Lights For 16C 1 18Z 1 Two or three position rocker switch The switch functions operate when the ignition switch is in the on position P...

Page 6: ...ers active Visual Illuminate amber when immobiliser armed M Hydraulic active Illuminate green when hydraulic services is active N Aux 1 single acting Illuminate green when single acting high flow is a Warning and Indicator Lamps Figure 51 A B C D E F G H J K L M N Table 8 A Engine pre heat Illuminate green when engine pre heater is active B Coolant temperature Illuminate red when coolant temperatu...

Page 7: ...rop too low Illuminate when the ignition switch is set to position I before starting the engine but should be extin guish when the engine starts If remains ON then stop the engine immedi ately and contact your JCB Dealer D Battery charging condi tion Audible Visual The lamp illuminate red and buzzer will sound if battery is not charging while engine is running If battery is charging the lamp and b...

Page 8: ... within two minutes the system disarms automatically To Add a New or Additional PIN Code Before you try to add a new or additional PIN code make sure that the machine is ready to start and that you have your six digit master code and your new four digit PIN code available If you are unsure of the master code or your new PIN code then do not start this procedure The keypad immobiliser can be progra...

Page 9: ...ment will move when released Stand clear and to one side when releasing the attachment 5 Apply a downward pressure on the bar to release the attachment rear pivot pin from the latch hook allowing it to swing forward as shown Attachments Quickhitch 122 9831 2900 1 122 Figure 105 A B A Pivot pin B Jaw Maintenance Check the operation of the Quickhitch daily Examine the Quickhitch daily for broken or ...

Page 10: ... displayed Turn ignition to position 1 A so that the instrument panel and switches become active Change Aux mode between Aux1 A and Aux 2 B using mode select switch on the right hand console Press 2 GO button A to activate hydraulics Instrument panel will illuminate B when active Operate the roller switch fully in both directions to release stored pressure Right hand A for Aux 1 and left hand B fo...

Page 11: ...wered 2 Use the ignition key to unlock the cover 3 To release the latch pull the handle Figure 114 B C A A Lock B Engine compartment cover C Handle Mai Electric 182 9831 2900 1 Figure 133 A A B A Knob B Cover Relays Replace Refer to Relays 1 Make the machine safe Refer to Maintenance Position Excavator Arm Lowered 2 There are relays behind a panel under the seat Refer to Figure 134 2 1 Loosen the ...

Page 12: ... Ring Bearing As required JCB HP Grease 4003 2017 0 4kg Slew Ring Gear Teeth As required JCB Special Slew Pinion Grease 4003 1619 0 4kg All Other Grease As required JCB MPL EP Grease 4003 1501 0 4kg JCB part numbers are liable to change and may also vary by region For the latest information always check with your dealer distributor Access Covers Fluid Levels and Fill Fig 27 Fig 28 A Hydraulic comp...

Page 13: ...t overload warning indicator when not object handling press button C on the switch panel refer to page 9 500hrs Greasing Does it matter if greased every day No there is no impact on life of the pivot pins or bushes Machine Attachments Description Weight kg Intended Use Hydraulic Requirements Mechanical Quickhitch 13 7 Quick change of attachments None Hydraulic Quickhitch 22 Quick change of attachm...

Page 14: ...seals stopping dirt entering the bush but allowing old grease out when greasing How do I switch from ISO to SAE control patterns The control pattern change over switch is located under the operator station station Position 1 SAE Position 2 ISO Always refer to the in cab display for confirmation of control pattern selection How do I activate continuous auxiliary flow 19c 1 EP only To activate const...

Page 15: ...y and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always be sought from your JCB Dealer JCB reserves the right to change specifications without notice Illustrations and specifications shown may include optional equipment and accessories JCB Sales Limited Ro...

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