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assEMBlY

aTTach draW Bar To PumP

In order to attach the draw bar to the pump, you need a hammer, pliers, a spanner and the 
parts provided with the pallet truck. Please see the drawing below and on page 8, 9 and 10 for 
instructions and make sure that the number of the draw bar and pump are the same. 

1. Draw bar
2. Pin
3. Axle
4. Roll pin
5. Fork frame

 

Insert the draw bar onto the pump piston (303) and use a hammer to insert the axle into the 

hydraulic pump and handle (from right to left). 

■ ■

Set the control handle (117) to the LOWER 

position and pass the adjusting nut (104), 

adjusting bolt (103) and chain through the hole 
of the axle.

 

 Press the draw bar down and remove the pin (2).

 

Set the controle handle (117) to the RAISE 

position. Raise the lever plate (319) with 

the pin (2) and insert the adjusting bolt 

(103) into the front slot of the lever plate. 

Please note to keep the adjusting nut (104) 

at the bottom on the lever plate. 

 

Use a hammer to tap the roll pin (106) into 

the hole of the axle (105). The draw bar is 

now attached to the pump.

Summary of Contents for 0098 2965

Page 1: ...E USING THE PALLET TRUCK This manual contains important safety assembly operation and maintenance information ALWAYS operate inspect and maintain the unit in accordance with this manual Instruction Ma...

Page 2: ...struction manual Unique cast iron pump design featuring chromium plated piston and ram along with top of stroke and overload by pass valves Ergonomic rubber covered handle with finger tip controls Spe...

Page 3: ...to insert the axle into the hydraulic pump and handle from right to left Set the control handle 117 to the LOWER position and pass the adjusting nut 104 adjusting bolt 103 and chain through the hole...

Page 4: ...t descend when the control handle 117 is in the LOWER position turn the nut 104 or screw 318 clockwise until rasing the control handle 117 lowers the forks Check the DRIVE position to be sure the nut...

Page 5: ...s The nut 104 setting is too high keeping the pump valve open Air bubble in the oil Add oil Change oil Adjust the nut 104 Banish air 3 The forks can not be lowered The piston rod 328 or pump body 322...

Page 6: ...not physically capable of safely handling the pallet truck with a load ALWAYS visually inspect the pallet truck for damage or faults before use especially the wheels handle assembly forks and lowerin...

Page 7: ...7 Correct Incorrect...

Page 8: ...usting Nut 1 105 Axle 1 106 Roll Pin 2 107 Bushing 2 108 Roller Pin 1 109 Pressure Roller 1 109A Bushing 1 110 Draw bar 1 No Description Qty 111 Stop Rubber 1 112 Roll Pin 1 113 Blade Spring 1 114 Spr...

Page 9: ...shing Rod 2 213 Retaining Ring 2 214 Shaft 1 215 Bushing 4 216 Shaft 2 NOTE For double wheel For single wheel No Description Qty 217 Intermediate Roller 4 218 Extending Roller 2 219 Roll Pin 2 220 Rol...

Page 10: ...www jbstools com 10 EXPLODED VIEW Pump Unit...

Page 11: ...332 Bolt 1 333 Spring 1 334 Spindle of Safety Valve 1 335 Grease Cup 1 336 Cylinder 1 337 Cover of Bearing 1 No Description QTY 301 Spring Cap 1 302 Spring 1 303 Pump Piston 1 304 Dust Ring 1 305 Seal...

Page 12: ...d under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the...

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