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Mark

AM120 Changing cartridges

2. Positioning 

1. Removing

Place the cartridges in the extractor and pull 
the tweezers to remove them. 

Place the tweezers on top of the new cartridge 
and slightly press down.

3. Inserting

4. Rotational Cartridge Alignment

Use the grooves to insert the cartridges as 
far as the mark

*

.

Slightly turn the wheels to align the cartridges 
as required. 

5. Vertical Cartridge Alignment 

The rear wheel allows the cartritges to be 
equally aligned when you close the tweezers.

*Important 

It is essential to insert the cartridges as far 
as the mark for a proper connection.

14

Summary of Contents for DMP

Page 1: ...DMP 4 Tool DMU Precision Rework Desoldering Station INSTRUCTION MANUAL ...

Page 2: ...CL6217 Electric Desoldering Module 1 unit Ref MSE A Brass Wool 1 unit Ref CL6210 Desoldering Iron 1 unit Ref DR560 A Stand 1 unit Ref DR SE General Purpose Handle 1 unit Ref T245 A Cotton Filter 1 unit Ref 0781046 It contains 10 filters ESD Tip Cleaner 1 unit Ref CL8499 Precision Purpose Handle 1 unit Ref T210 A Stand 1 unit Ref AM SA Adjustable Micro Tweezers 1 unit Ref AM120 A 2 ...

Page 3: ...ns 50 filters Union Flanges 1 unit Ref 0011356 Cartridge holder 1 unit Ref SCH A DR560 Accessories Ref 0022819 Internal gasket 1 unit Ref 0019208 It contains 2 gaskets Filter Box 1 unit Ref 0780840 It contains 10 filters Spanner 1 unit Ref 0780550 Glass solder collector 1 unit Ref 0812620 Metal solder collector 1 unit Ref 0812630 Tip cleaning set 1 unit Ref 0965970 Long Tip Cleaning set 1 unit Ref...

Page 4: ...xtractors USB B connector Equipotential connection Power Socket RJ12 connector for PSE RJ45 connector for LAN Stand Ref DR SE Stand Cable Ref 0011283 Connections Stand Ref AD SE Desoldering Iron Ref DR560 A General Purpose Handle Ref T245 A 4 ...

Page 5: ...Module Cable Ref 0014874 Electric Desoldering Module Ref MSE A To another peripheral To Pedal Ref P 405 Stand Ref AD SE Stand Ref AM SA Precision Purpose Handle Ref T210 A Adjustable Micro Tweezers Ref AM120 A www jbctools com 5 ...

Page 6: ... quick access to the station parameters Default PIN 0105 Station Information Help for each parameter Power indicator Shows the power delivered by the tool Tool in use Press on the tool image to see the Ports Screen Cartridge in use Introduce the reference for more precise temperature accuracity Station Lock PIN required for unlocking Station troubleshooting available on the product page at www jbc...

Page 7: ...to the station Export graphics Insert a USB flash drive into the USB A connector to save your soldering process in csv format 17 14 Station Tools Counters Peripherals Utilities Profiles Language Reset Personalize the Station Station name PIN activation Screen settings Robot activation Partial resets Configure tool settings for each port Menu Screen Press the station information button to get inform...

Page 8: ...rk Screen Tool Status Tip temperature Sleep or Hibernation 1 To configure your Electric Suction Module press Setup in the popup window MSE Pedal Initial Setup After connecting the electric desoldering module MSE A a popup window is opened 2 Select the module from the list of peripheral connections Remember your first connection is denoted as a the second being b etc e g MS_a MS_b Do the same with ...

Page 9: ...emperature precission After inserting the cartridge introduce the last 3 numbers of its reference Cartridge Adjustment USB flash drive is connected Station is controlled by a PC Station is controlled by a robot Station software update Press INFO to start the process System notifications Warning Press INFO for failure description Error Press INFO for failure description the type of error and how to...

Page 10: ...urther reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip 3 Hibernation 1 Work 2 Sleep When the tool is lifted from the stand the tip will heat up to the selected temperature When the tool is in the stand the temperature falls to the preset Sleep temperature After longer periods of inactivity the power is cut off and the tool cools down to room tempe...

Page 11: ...t resolder it with fresh solder and repeat the desoldering operation When the solder melts gently move the tip in a circular motion Press and hold the tool button to start the suction and continue the movement completing 3 o 4 circles Remove the tip while maintaining the suction to make sure all the solder is removed from the joint If desoldering tips does not provide enough heat to desolder leads...

Page 12: ...sealing plug depending on your handle model Before replacing the sealing plug unplug the power supply and make sure the device is not hot Note The chamfered side has to be positioned towards the handle 2 Mounting Position 3 Inserting Sealing Plug 1 Removing Sealing Plug Sealing Plug Handle Push the sealing plug inside the handle until the sealing plug and handle edges are aligned Enter not deeper ...

Page 13: ...in the extractor and pull the handle to remove it Place the handle on top of the new cartridge and press down Use the holes to fix the cartridge as follows A For curved C210 B For C245 C For straight C210 D cartridge Storage rack DR560 Changing Tips 1 Removing Unscrew the tip using the spanner supplied 2 Inserting Fit the new tip and tighten with the spanner to make sure it is air tight The DR560 ...

Page 14: ... press down 3 Inserting 4 Rotational Cartridge Alignment Use the grooves to insert the cartridges as far as the mark Slightly turn the wheels to align the cartridges as required 5 Vertical Cartridge Alignment The rear wheel allows the cartritges to be equally aligned when you close the tweezers Important It is essential to insert the cartridges as far as the mark for a proper connection 14 ...

Page 15: ...lace them when necessary Spare filters Ref 0005966 Cotton filters Ref 0781046 Suction filter Ref 0821830 O Ring Ref 0007717 Filter cover Ref 0004710 Important Do not use sharp pointed objects to open the suction filter DR560 Maintenance The intake tube should be periodically cleaned with the largest rod possible Important DO NOT press the vacuum pump button while tinning the desoldering tip as the...

Page 16: ...k internal joint 2 Cleaning Check the filter and replace it if it is dirty or damaged Remove the coil and clean the inside of the glass solder collector with the cleaning stick The lid must be unscrewed with the DR560 in a vertical position The glass solder collector must be inserted with coil filter in place positioned between the 2 lines marked Then the whole unit must be closed by screwing the ...

Page 17: ...e brass wool ESD Tip Wiper Ref CL0240 A temperature resistant receptacle lets the operator remove excess solder by gentle tapping or wiping Antisplash Membrane Ref 0017574 Prevents splashing to maintain the work area clean Non slip base Sponge Ref S0354 No need to hold the base while cleaning tips The least harmful cleaning method Keep the sponge damp with distilled water when working to avoid tip...

Page 18: ...ntain tip surface clean and tinned prior to storage in order to avoid tip oxidation Rusty and dirty surfaces reduce heat transfer to the solder joint Periodically check all cables and tubes Clean periodically 1 Pull off the fuse holder and remove the fuse If necessary use a tool to lever it off 2 Press the new fuse into the fuse holder and replace it in the station Replace a blown fuse as follows ...

Page 19: ...cause inflamable products to ignite Avoid flux coming into contact with skin or eyes to prevent irritation Be careful with the fumes produced when soldering Keep your workplace clean and tidy Wear appropriate protection glasses and gloves when working to avoid personal harm Utmost care must be taken with liquid tin waste which can cause burns This appliance can be used by children over the age of ...

Page 20: ...Notes 20 ...

Page 21: ...Notes www jbctools com 21 ...

Page 22: ...Notes 22 ...

Page 23: ...ent 50ºC 90ºF Through station menu setting Tip to ground voltage resistance Meets and exceed ANSI ESD S20 20 2014 IPC J STD 001F Ambient operating temp 10 50 ºC 50 122 ºF Connections USB A USB B Peripherals connectors RJ12 connector for Robot Control Unit Dimensions Weight 148 x 120 x 232 mm 4 57 kg L x W x H 5 8 x 4 7 x 9 1 in 10 08 lb MSE A Ambient Operating Temperature 10 50 ºC 50 122 ºF Vacuum...

Page 24: ...C s 2 year warranty covers this equipment against all manufacturing defects including the replacement of defective parts and labour Warranty does not cover product wear or misuse In order for the warranty to be valid equipment must be returned postage paid to the dealer where it was purchased Get 1 extra year JBC warranty by registering here https www jbctools com productregistration within 30 day...

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