Jay-Lor 3875 Operator'S Manual Download Page 3 | Manualshive

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JAY

•

LOR



Operator’s Manual

- 2 -

Trailer Units - Model 3875/31000

GEARBOX LUBRICATION ............................................................................................... 35

TRANSMISSION LUBRICATION (IF EQUIPPED) ............................................................ 35

TRANSMISSION LUBRICATION (IF EQUIPPED) ............................................................ 36

FIELD OPERATION ........................................................................................................... 37

GENERAL ....................................................................................................................... 37
CUTTING AND MIXING PROCEDURES ....................................................................... 38
UNLOADING PROCEDURES ........................................................................................ 39
OPERATING HINTS ....................................................................................................... 41

TRANSPORTING ............................................................................................................... 42

STORAGE .......................................................................................................................... 43

TROUBLESHOOTING........................................................................................................... 44

GENERAL TROUBLESHOOTING .................................................................................... 44

DRIVELINE TROUBLESHOOTING ................................................................................... 45

STANDARD MODEL SPECIFICATIONS.............................................................................. 50

STANDARD MODEL SPECIFICATIONS.............................................................................. 51

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Summary of Contents for 3875

Page 1: ...Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 V1 0 1 October 2003 169 01 21 OPERATOR S MANUAL MODELS 3875 31000...

Page 2: ...TY 11 TRANSPORT SAFETY 11 STORAGE SAFETY 11 SAFETY SIGNS 11 SIGN OFF FORM 12 SAFETY SIGN LOCATIONS 14 OPERATION 18 MACHINE COMPONENTS 18 PRE OPERATION CHECKLIST 20 BREAK IN 20 EQUIPMENT MATCHING 21 CO...

Page 3: ...35 TRANSMISSION LUBRICATION IF EQUIPPED 36 FIELD OPERATION 37 GENERAL 37 CUTTING AND MIXING PROCEDURES 38 UNLOADING PROCEDURES 39 OPERATING HINTS 41 TRANSPORTING 42 STORAGE 43 TROUBLESHOOTING 44 GENE...

Page 4: ...o JAY LOR reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERAT...

Page 5: ...upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts the...

Page 6: ...Dealer the Model Number and Serial Number of your JAY LOR Cutter Mixer Feeder when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of ind...

Page 7: ...REFERENCE INFORMATION JAY LOR Model Number JAY LOR Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Ser...

Page 8: ...al word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not...

Page 9: ...chine and at least annually thereafter The most important safety device on this equipment is a SAFE OPERATOR It is the operator s responsibility to read and understand ALL Safety and Operating instruc...

Page 10: ...thing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting Att...

Page 11: ...ear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments HYDRAULIC SAFETY Make sure that all components in the hydraulic system are...

Page 12: ...o the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 15 km h 10 mph Reduce speed on rough roads and...

Page 13: ...gn backing paper SIGN OFF FORM JAY LOR Fabricating Inc follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Admi...

Page 14: ...JAY LOR Operator s Manual 13 Trailer Units Model 3875 31000 SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE...

Page 15: ...on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function rel...

Page 16: ...safe transport speed Use harzard flashers on tractor when transporting When repairing or servicing equipment refer to operator s manual To prevent serious injury or death ROTATING AUGER HAZARD Stay ou...

Page 17: ...VELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE DO NOT OPERATE WITHOUT DECAL D DECAL E NOTFORHIG HWAYTRAVEL DO NOT EXCEED 15 KM H 10 MPH MAX WHEN TRANSPORTING TH...

Page 18: ...or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair To prevent serious injury or death from high pressu...

Page 19: ...action of feed rations A planetary gearbox located under each auger center post provides rotation to the auger The planetary gearboxes are equipped with a remote oil reservoir to display oil level and...

Page 20: ...nual 19 Trailer Units Model 3875 31000 A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B H G C D F Figure 2 Main...

Page 21: ...ess Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified press...

Page 22: ...ithout a 2 speed transmission The minimum horsepower that is required for a JAY LOR Model 31000 Cutter Mixer Feeder is 130HP with a 2 speed transmission or 160HP without a 2 speed transmission 2 PTO S...

Page 23: ...of 1 remote hydraulic outlets with 5 GPM 19 L min at 2000 psi 13 750 kPa This circuit is required to supply hydraulic power to the discharge door 5 Drawbar Attachment The machine is designed with an a...

Page 24: ...urely fastened Typically the indicator slides down into the mounting bracket and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more informa...

Page 25: ...JAY LOR Operator s Manual 24 Trailer Units Model 3875 31000 Power Cord Weighbar Cords x3 Figure 6 Adjustment of Scale Mounting Bracket Arm Assembly Figure 7 Typical Scale Indicator and Connections...

Page 26: ...ty and operational instructions and constraints pertaining to the battery to avoid injury or death Some models may be equipped with a second indicator referred to as the Remote Indicator This indicato...

Page 27: ...or Low Gear High Gear is a direct ratio speed 1 1 1000 RPM input speed will result in 1000 RPM output speed on the transmission Low Gear is a reduced speed 1 8 1 or available 1 3 1 Operating in Low Ge...

Page 28: ...ntrols in neutral set park brake and remove ignition key before dismounting 5 Adjust the length of the drawbar to give the appropriate dimension between the PTO shaft and drawbar pin hole Refer to Tra...

Page 29: ...uplers into the remote hydraulic ports on the tractor Be sure that each hydraulic circuit on the machine matches up with the correct set of ports on the tractor Be sure to match the system with the de...

Page 30: ...equipped with the machine On standard units the shear bolt is located on the machine end of the PTO shaft supplied with the machine On units equipped with the 2 speed transmission option the shear bo...

Page 31: ...height In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the speed of the conveyor and the grou...

Page 32: ...side of the machine The conveyor is operated by using the controls on the tractor for left and right discharge The conveyor will reverse from its direction of discharge when the remote is moved to th...

Page 33: ...ipment The collars are each different sizes and are stacked on the lift cylinder s stroke The number of lock collars used determines the lowering height of the wing Once the desired height is set the...

Page 34: ...R Operator s Manual 33 Trailer Units Model 3875 31000 CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT Figure 17 Overview of Lock Collar System Oper...

Page 35: ...een the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert the...

Page 36: ...or components recommended by the manufacturer If a reservoir sustains any damage call your JAY LOR Dealer or Distributor immediately The acrylic reservoir has decals indicating the maximum and minimu...

Page 37: ...he sight glass the oil may overflow out of the breather Refer to the Maintenance and Service Information section for information on the lubricant specifications for your JAY LOR Cutter Mixer Feeder Th...

Page 38: ...ith a full load in the mixing chamber places additional stress on the machine Even though it is designed to handle this stress repetitive startups under load may affect the service life of the machine...

Page 39: ...RPM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f St...

Page 40: ...ey removed and all moving parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1...

Page 41: ...all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unpluggging Although plug...

Page 42: ...s into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the b...

Page 43: ...een by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transpor...

Page 44: ...alves Tighten any loose fittings Replace any hose that is cut nicked or abraded separating from the crimped fitting 4 Inspect auger and knives for damaged or broken components Repair or replace compon...

Page 45: ...machine ready PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conve...

Page 46: ...wing section lists common problems causes and solutions to the problems you may encounter with the driveline components found on your JAY LOR Cutter Mixer Feeder Refer to the Maintenance and Service I...

Page 47: ...E DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOIDA...

Page 48: ...efective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOI...

Page 49: ...nuous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings...

Page 50: ...ent Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement...

Page 51: ...plement Hub w Grease Lubrication or 11 000 lb Farm Implement Hub w Oil Bath Lubrication Conveyor Assembly Width and Type 36 wide chain slat discharge various option packages available Conveyor Drive A...

Page 52: ...mplement Hub w Grease Lubrication or 11 000 lb Farm Implement Hub w Oil Bath Lubrication Conveyor Assembly Width and Type 36 wide chain slat discharge various option packages available Conveyor Drive...

Page 53: ...From _______________________ City _____________________ Phone _______________________ State Prov _____________________ Fax _______________________ Zip Postal Code _____________________ PRODUCT INFORMA...

Page 54: ...om bales while bale is on the ground and before the bale is placed into mixer MUST BE REMOVED 2 The operator viewing stand is NOT to be used in any way for the removal of twine 3 Post this notice in a...

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