Jay-Lor 2425 Operator'S Manual Download Page 1

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“Putting the ‘Total’ into TMR”

JAY

•

LOR



Fabricating Inc.

RR # 2 Orton, Ontario, Canada, L0N 1N0 Tel: (519) 787-9353 Fax: (519) 787-7053

V1.0.1 – April 10, 2002

165-00-20

OPERATOR’S MANUAL

MODEL 2425

Summary of Contents for 2425

Page 1: ... Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 V1 0 1 April 10 2002 165 00 20 OPERATOR S MANUAL MODEL 2425 ...

Page 2: ... Putting the Total into TMR JAY LOR Fabricating Inc RR 2 Orton Ontario Canada L0N 1N0 Tel 519 787 9353 Fax 519 787 7053 165 00 20 OPERATOR S MANUAL MODEL 2425 TRAILER TYPE ...

Page 3: ...RANSPORT SAFETY 11 STORAGE SAFETY 11 SAFETY SIGNS 11 SIGN OFF FORM 12 SAFETY SIGN LOCATIONS 14 OPERATION 18 MACHINE COMPONENTS 18 PRE OPERATION CHECKLIST 20 BREAK IN 20 EQUIPMENT MATCHING 21 CONTROLS 23 WEIGHING 23 RESTRICTOR BLADES 26 ATTACHING UNHOOKING 26 SHEAR BOLT PROTECTED DRIVELINE 28 FRONT DOOR DISCHARGE CONFIGURATIONS 29 FRONT DOOR DISCHARGE 29 UNLOADING CONVEYOR 29 DUAL DISCHARGE 8 96 OR...

Page 4: ...l 2425 FIELD OPERATION 36 GENERAL 36 CUTTING AND MIXING PROCEDURES 37 UNLOADING PROCEDURES 38 OPERATING HINTS 40 TRANSPORTING 41 STORAGE 42 TROUBLESHOOTING 43 GENERAL TROUBLESHOOTING 43 DRIVELINE TROUBLESHOOTING 44 STANDARD MODEL SPECIFICATIONS 49 ...

Page 5: ...LOR reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERATOR S RESPONSIBILITY It is the Owner Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedures Fail...

Page 6: ...on notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manuals service bulletins or if none which shall have been articles units parts th...

Page 7: ...ealer the Model Number and Serial Number of your JAY LOR Cutter Mixer Feeder when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of individual components and or assemblies will be required The Serial Number location required for servicing your JAY LOR Product is shown in Figure 1 For easy reference please write this information in the ...

Page 8: ...FERENCE INFORMATION JAY LOR Model Number JAY LOR Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Serial Number Other Main Components e g Gearboxes Hydraulic Motors etc ...

Page 9: ... word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazar...

Page 10: ...ine and at least annually thereafter The most important safety device on this equipment is a SAFE OPERATOR It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them JAY LOR feels that a person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exp...

Page 11: ...ing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting Attach securely to the tractor using a retainer on the drawbar pin and a safety chain Stay out of the mixing chamber and away from the auger when engine is running Keep others away Stay away from overhead ...

Page 12: ...r the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments HYDRAULIC SAFETY Make sure that all components in the hydraulic system are kept in good condition and are clean Replace any worn cut abraded flattened or crimped hoses or metal lines immediately Relieve pressure before working on hydraulic systems Do not attempt any makeshift ...

Page 13: ...the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 15 km h 10 mph Reduce speed on rough roads and surfaces Always use hazard warning flashers on tractor when transporting unless prohibited by law Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrain Wa...

Page 14: ... backing paper SIGN OFF FORM JAY LOR Fabricating Inc follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the machine must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or a...

Page 15: ...JAY LOR Operator s Manual 13 Trailer Units Model 2425 SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE ...

Page 16: ... the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY A B C A B C D E F G H H I J K A A C B H J K I D F ...

Page 17: ...fe transport speed Use harzard flashers on tractor when transporting When repairing or servicing equipment refer to operator s manual To prevent serious injury or death ROTATING AUGER HAZARD Stay out of mixing chamber and away from auger when engine is running Keep others away Place all controls in neutral stop the engine set park brake relieve hydraulic pressure remove ignition key and wait for a...

Page 18: ...ELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE DO NOT OPERATE WITHOUT DECAL D DECAL E NOT FOR HIGHWAY TRAVEL DO NOT EXCEED 15 KM H 10 MPH MAX WHEN TRANSPORTING THIS EQUIPMENT WATCH YOUR STEP DECAL F DECAL G ROTATING PART HAZARD KEEP AWAY To prevent serious injury or death from rotating parts Place controls in neutral stop engine set park brake remove ignition...

Page 19: ... adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair To prevent serious injury or death from high pressure fluid HIGH PRESSURE FLUID HAZARD To Avoid Injury Or Machine Damage When servicing machine use proper tools and equipment Refer to Operators Manual for instructions Secure conveyor discharge with lock ...

Page 20: ...o the auger The planetary gearbox is equipped with a remote oil reservoir to display oil level and condition The input driveline is equipped with a shear bolt to protect the drivetrain against shock loads Some models may be equipped with a 2 speed transmission option which offer a selection between High Gear and Low Gear On all models a hydraulically powered unloading door is opened to allow the m...

Page 21: ...s Manual 19 Trailer Units Model 2425 A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B H G C D F Figure 2 Main Machine Components E ...

Page 22: ...s Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified pressure Torque wheel nuts to 180 ft lbs 8 Check that the auger rotates freely Remove all string twine or other entangled material 9 Check that the PTO driveline is locked to the tractor shaft and the guard ...

Page 23: ... be 14 inches between the end of the shaft and drawbar pin hole center for 540 RPM units 3 PTO Shaft The tractor PTO Shaft must meet the following specification 540 RPM 6 spline 1 3 8 diameter Important It is not recommended that shaft adaptors be used on the tractor shaft to prevent operating at the wrong RPM 4 Hydraulic System For front door discharge units the tractor must be equipped with a mi...

Page 24: ...y of drawbar heights Always attach with the tractor drawbar inside the clevis and adjust the clevis position to level the frame Important Ensure that there is always sufficient clearance for the PTO shaft to operate without interfering with the attachment or position of the machine hookup to the drawbar PIN ADJUSTABLE HITCH DRAWBAR CLEVIS HEIGHT ADJUSTMENT RANGE Figure 4 Drawbar Attachment ...

Page 25: ...t and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more information on mounting refer to the Weigh tronix manual included in this binder Most scale options configured in trailer applications use a single scale indicator The scale indicator is located on the front side of the viewing platform on the front of the machine The mounting brac...

Page 26: ...ghbar Cords x4 SCALE INDICATOR MOUNTING BRACKET ASSEMBLY TIGHTENING NUT VIEWING PLATFORM Figure 7 Adjustment of Scale Mounting Bracket Assembly SERIAL NO HOLD GROSS UNLOAD LOAD 8 7 6 2 1 3 RESET PRINT ZERO 0 9 5 4 ON OFF Figure 8 Typical Scale Indicator and Connections ...

Page 27: ...and operational instructions and constraints pertaining to the battery to avoid injury or death Some models may be equipped with a second indicator referred to as the Remote Indicator This indicator is usually adjusted such that viewing from the loading equipment is permitted In most cases the remote indicator does not allow full access to weigh system parameters These are usually controlled from ...

Page 28: ...l dry area that is free of debris and foreign objects Follow this procedure when attaching 1 Clear the area of bystanders and remove foreign objects from the machine and working area 2 Make sure there is enough room to back the tractor up to the hitch point 3 Start the tractor and slowly back it up to the hitch point 4 Stop the tractor engine place all controls in neutral set park brake and remove...

Page 29: ...lers into the remote hydraulic ports on the tractor Be sure that each hydraulic circuit on the machine matches up with the correct set of ports on the tractor Be sure to match the system with the desired control lever in the tractor 12 Connect the wiring harness and scale indicator power cord 13 Route the hoses and wiring harness along the hitch and secure in position to prevent entanglement with ...

Page 30: ...imum load indicator The shear bolt is located on the machine end of the PTO shaft supplied with the machine If the shear bolt breaks it must be replaced with the correct bolt specified by the manufacturer Refer to the Maintenance and Service Information attached for details For convenience spare shear bolts are supplied with the machine and are stored on the lower rubber portion of the input guard...

Page 31: ...bination with the speed of the conveyor and the ground speed of the machine when unloading Unloading Conveyor The conveyor must be greased on a regular basis as per the Maintenance Schedule When unloading the machine engage the conveyor before opening the discharge door The speed of the conveyor can be adjusted to suit unloading requirements by adjusting the flow control on the tractor The conveyo...

Page 32: ...ide of the machine The conveyor is operated by using the controls on the tractor for left and right discharge The conveyor will reverse from its direction of discharge when the remote is moved to the opposite position CHAIN TIGHTENER ASSEMBLY 1 PER SIDE DISCHARGE CONVEYOR ASSEMBLY Figure 13 Chain Tightener Assembly DISCHARGE DIRECTION Figure 14 Dual Discharge Conveyor Assembly ...

Page 33: ...ment The collars are each different sizes and are stacked on the lift cylinder s stroke The number of lock collars used determines the lowering height of the wing Once the desired height is set the conveyor is lowered cylinder retracts until it bottoms on the lock collar s The hydraulic plumbing is designed such that at this point the hydraulic motor on the conveyor will engage Once the control le...

Page 34: ...Y LOR Operator s Manual 32 Trailer Units Model 2425 CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT Figure 16 Overview of Lock Collar System Operation ...

Page 35: ...of the machine In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the ground speed of the machine when unloading The chute assembly can be raised for transporting or storage purposes If the chute is to be positioned in the raised position secure the chute to the door shield assembly using the ha...

Page 36: ...n the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert the hydraulic pressure to the rear discharge door The rear door is then controlled from the tractor When the door is opened feed will be discharged from the machine onto the ground Important Always ensure ...

Page 37: ...ir sustains any damage call your JAY LOR Dealer or Distributor immediately The acrylic reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At no time is the fluid level to be lower than the minimum recommended level as damage to the gearbox may occur If the fluid level is higher than the maximum level the oil may overflow either at the reservoi...

Page 38: ...to handle this stress repetitive startups under load may affect the service life of the machine If however due to circumstances it is required to restart the machine while loaded retract the restrictor blades all the way in order to decrease starting torque as much as possible Important While loading the machine be certain that no bucket or loading device comes into contact with the rotating auger...

Page 39: ...PM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f Stop engine if required 7 Emergency Stopping If an emergency should arise disengage PTO turn hydraulics off stop forward motion and stop engine immediately 8 Loading Feed Rations a Position the mixer wher...

Page 40: ...y removed and all moving parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1 Transport the machine to the feeding area 2 If not already done engage the PTO to start auger rotation 3 For models equipped with front discharge Use a combination of the opening of the unloading door ...

Page 41: ...of all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unpluggging Although plugging or clogging of material can occur in several ways the list identifying ways for plugging or clogging to occur includes but is not limited to a Unloading door b Return end of conveyor on left ri...

Page 42: ...s into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the bucket on the loader to control the amount of material being added to the machine Watch the weight indicator to know exactly how much of each ingredient you are adding 3 Operate the auger for 3 to 5 mi...

Page 43: ...n by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transported for long distances when the mixing chamber is fully loaded Transporting will compact the mixture and can make startup difficult 7 Always use hazard flashers on the tractor when transporting unless p...

Page 44: ...Inspect auger and knives for damaged or broken components Repair or replace components as required 5 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing 6 Raise the conveyor to its maximum height and install the lock channel 7 Apply grease to the exposed cylinder rams This includes the discharge door cylinder and the conve...

Page 45: ...achine ready PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conveyor doesn t move Insufficient oil flow Cold temperatures Conveyor slats frozen down Conveyor jammed Increase oil flow at tractor or flow divider Warm machine before operating Check oil level in tractor ...

Page 46: ...ng section lists common problems causes and solutions to the problems you may encounter with the driveline components found on your JAY LOR Cutter Mixer Feeder Refer to the Maintenance and Service Information Section for the regular service requirements for these and other related components ...

Page 47: ...DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOIDABLE DAMAGES QUICK DISCONNECT YOKE SLIDE COLLAR TYPE Quick disconnect yoke slide collar tight or completely seized Quick disconnect yoke slide collar damaged or broken Quick disconnect slide collar damag...

Page 48: ...ective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS YOKE Yoke ears distorted Overload caused by high starting and peak torques Engage P T O more carefully Use appropriate shear bolt Replace defective yokes...

Page 49: ...ous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Excessive continuous torque and or excessive working angle Inadequate...

Page 50: ...t Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement Avoid excessive angle during cornering or when lifting or lowering the implement Replace damaged guard cones Guard cone in contact with components on the tractor and or implement Excessive angularity Gu...

Page 51: ... Hub Assemblies 8 000 lb Farm Implement Hub w Grease Lubrication Width and Type 36 wide chain slat discharge various option packages available Conveyor Assembly Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev PTO Shaft 6 540 RPM operating speed w shear bolt protection 1 3 8 dia 6 spline hookup to tractor Maximum Operating Speed 540 revolutions per minute RPM Drivetrain Horsepower Requi...

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