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Jasic VIPERMIG 180i, Manual

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Jasic VIPERMIG 180i Manual Download Page 36

VIPER

MIG

TM

JASIC  Technologies Americ a Inc

25503 74th Ave S, Kent

Washington, 98032

Ph   : 253-859-6277, 253-859-6278

Fax : 253-859-6286

e-mail: [email protected]

Summary of Contents for VIPERMIG 180i

Page 1: ...180i...

Page 2: ...s the latest developments in Inverter technology put together by our pro fessional team of highly skilled engineers The expertise gained from our long involvement with inverter technology has proven t...

Page 3: ...for MIG Welding with Gas Wire Feed Drive Roller Selection Wire Installation Set up Guide Installation Operation for MIG Welding with No Gas Installation Guide for Mig Torch Liner Installation MIG Tor...

Page 4: ...9 433in min Welding wire diameter 0 025 0 03 0 035 0 039 in Input 115V X 60 100 Rated input current ARC I1 ft 15A 12 60A 46A l max 20A Output 10A 20 4V 60A 22 4V U2 22 4V 22V Input 115V X 50 60 100 Ra...

Page 5: ...ct input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over you...

Page 6: ...ecause gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical dama...

Page 7: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Page 8: ...C 7 Output terminal 8 Euro MigTorch Connector MIG MAG 9 Output terminal 10 Spool gun connection BACK PANEL LAYOUT 10 Power switch 11 Gas Inlet 12 Fans 13 Input power cable 14 Data Plate INTERNAL PANEL...

Page 9: ...tput socket 3 Set the welding current relevant to the electrode type and size being used as recommended by the electrode manufacturer 3 Set the welding current using the amperage control dial 6 Hold t...

Page 10: ...s the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are enveloped b...

Page 11: ...welding in down hand fillet horizontal or overhead the angle of the electrode is generally between 5 and 15 degrees towards the direction of travel When vertical up welding the angle of the electrode...

Page 12: ...Ensure that your spool gun selector is on Standard __ _ 3 Put Power lead Dongle in the Positive connection...

Page 13: ...16 Set the welding parameters using the wire feed and voltage control knobs 17 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wi...

Page 14: ...ssure roller to avoid deforming the shape of the wire too much tension will push the wire out of shape and cause it to catch in the contact tip Flux Core Gasless Wire these wires are made up of a thin...

Page 15: ...ocking nut and screw to hold the new position NOTE MIG 180 is not geared 2 Note the tension sp Ing adjuster and spool locating pin SJ Feed the wire through the drive roller and into the outlet guide t...

Page 16: ...aining nut is Left Hand thread Snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling Feed the wire into the wire feeder inlet guide tube through to the drive roller 1 Set...

Page 17: ...lding parameters using the wire feed and voltage control knobs 16 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wire becoming st...

Page 18: ...2 way 7 Leaving the torch straight snip the liner approximately 3 32 past the end of the torch neck 8 Place the tip holder over the end of the liner and screw into the torch neck nipping it up tight 9...

Page 19: ...torch end 7 Fit the liner retaining nut together with the liner o ring 8 Push the liner firmly into the torch lead and tighten the liner retaining nut 9 Cut the liner flush with the end of liner reta...

Page 20: ...size to match the diameter of the wire being used 15 Fit the remaining front end parts to the torch neck ready for welding 1O Connect the torch to the machine tighten and secure the torch euro connec...

Page 21: ...8 Place the Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standa...

Page 22: ...and close the wire spool cover 16 Carefully open the gas cylinder valve and set the flow rate to between 20 25cfh 17 Set the welding parameters using the wire feed and voltage control knobs 9 Carefull...

Page 23: ...as distinct properties andcorresponding advantages and limitations To perform MIGwelding the basicnecessary equipment is a weldinggun a wire feed unit a welding power supply an electrode wire andashie...

Page 24: ...ween the wire and the base metal because there is no space between the wire and the base metal there is no arc and current flows through the wire The pinch causes the forming droplet to separate and f...

Page 25: ...ld joint Push technique directs the heat away from the weld puddle allowing faster travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are...

Page 26: ...pe prevents undercut uneven penetration poor gas shield and poor quality finished weld Correct angle Not enough angle Too much angle good level of control over the weld pool even flat weld less contro...

Page 27: ...d resulting in a weld deposit of poor quality cold lap lack of fusion lack of joint penetration porosity large wide bead Too Slow Travel Speed Correct Travel Speed The correct travel speed keeps the a...

Page 28: ...otecting the welding zone from the atmosphere Too low flow will give inadequate coverage and result in weld defects and unstable arc conditions Too high flow can cause air to be drawn into the gas col...

Page 29: ...ICAL NOZZLE 1 2 X 2 2 15 023 CONTACT TIP 0 023 X5 15 030 CONTACT TIP 0 030 X5 15 035 CONTACT TIP 0 035 X5 15 040 CONTACT TIP 0 040 X5 3 15 NS NOZZLE SPRING X2 4 15 TA TIP ADAPTOR X2 5 A5 SN50 SWAN NEC...

Page 30: ...ODE PRW32 Insulator QTY x 2 0680474943999 TWC2 Torch Nozzle Part Number Description QTY EAN CODE PRW22 50 Nozzle Adjustable 13mm 33 67 QTY x2 0680474943951 PRW22 62 Nozzle Adjustable 16mm 5 8 QTY x2 0...

Page 31: ...stubbing during welding Possible Reason Suggested Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 3 16 3 8 Welding voltage set too low Increase the...

Page 32: ...ed the most com mon causes of bad feeding Try to clear the liner by blowing out with compressed air as a temporary cure it is recommended to replace the liner Wrong size liner Install the correct size...

Page 33: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material...

Page 34: ...ator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 l min close the cylinder valve and check after a minimum of 15 minute...

Page 35: ...anufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase It does not cover operator abuse or mistreatment of the tor...

Page 36: ...VIPERMIGTM JASIC Technologies Americ a Inc 25503 74th Ave S Kent Washington 98032 Ph 253 859 6277 253 859 6278 Fax 253 859 6286 e mail sales razorweld com...

Page 37: ...180i...

Page 38: ...__ _ 3...

Page 39: ...e Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standard Spoolgun...

Page 40: ...the wire spool cover Carefully open the gas cylinder valve and set the flow rate to between 2 5cfh Set the welding parameters using the wire feed and voltage control knobs 9 Carefully feed the wire t...

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