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Appendix 1: Wiring diagram of TIG200P PFC/TIG200PFC

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Summary of Contents for TIG200

Page 1: ...Copyright 2022 Shenzhen JASIC Technology Co Ltd TIG200 TIG200P TIG200PFC TIG200P PFC IGBT INVERTER WELDER...

Page 2: ...vant domestic and international standards and that this product conforms to EN60974 1 International Safety Standard Patents protect the relevant design scheme and manufacturing technology adopted in t...

Page 3: ...1 6 1 TIG200 TIG200PFC HD digital panel 21 6 2 TIG200P TIG200P PFC HD digital panel 28 6 3 Other functions 30 7 Welding function operation 34 7 1 MMA operation 34 7 2 DC TIG operation 37 7 3 DC pulse...

Page 4: ...afety please read this manual carefully before installing and operating this JASIC equipment Pay extra attention to all content marked with All operations must be carried out by professional suitably...

Page 5: ...e machine Electric shock May cause serious injury or even death The equipment should be installed by a qualified person and in accordance with current standards in operation It is the user s responsib...

Page 6: ...material to cool before touching it or placing it in contact with combustible or flammable material Do not work in atmospheres with high concentrations of combustible fumes flammable gases and dust Al...

Page 7: ...first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fing...

Page 8: ...with the panels removed 1 When the operator s movement is limited by the surroundings for example the operator can only bend his knees barefoot or lie down during operation the operator shall practic...

Page 9: ...nt X Duty cycle the ratio of given duration time full cycle time Note 1 This ratio is between 0 1 and can be indicated by percentage Note 2 In this standard the full cycle time is 10 min For example i...

Page 10: ...arc starting mode MMA current Hot start current of MMA Arc force of MMA Welding mode switching Other function switching Remote control Smart gas VRD function indicator Overcurrent protection indicato...

Page 11: ...Page 11 Wireless indicator Pairing of wireless simple remote controller Electric shock risk warning...

Page 12: ...ls have a soft texture and nice feel The machine enjoys features such as excellent welding performance rich functionality high efficiency small volume light weight and low cost meeting all welding req...

Page 13: ...modes are supported Users can restore factory settings view barcodes on the machine enable the standby function set the response time and enable input overvoltage and undervoltage protection 4 Techni...

Page 14: ...s 0 1 10 0 1 10 0 1 10 0 1 10 Operation method 2T 4T repeat spot welding 2T 4T repeat spot welding 2T 4T repeat spot welding 2T 4T repeat spot welding Arc start mode HF arc starting Lift arc starting...

Page 15: ...13 413 150 311 413 150 311 Net weight Plus Kg 8 97 8 97 7 92 7 92 Standard 8 37 8 37 7 51 7 51 Overall total weight Plus Kg 13 63 13 63 12 55 12 55 Standard 12 97 12 97 12 02 12 02 Power supply effici...

Page 16: ...age the equipment Warning This product meets the requirements of Class A equipment in EMC requirements and is not to be connected to a residential low voltage power supply grid 5 1 External interface...

Page 17: ...ge 2 Ensure that the power switch of the welder itself is turned off 3 Connect the input power cord to the input terminal or plug the power cord into the corresponding socket if any and ensure a good...

Page 18: ...ng electrode Generally speaking DCEP is recommended for basic electrodes i e electrode connected to the positive polarity while no special provisions are made for acid electrodes 1 Ensure that the pow...

Page 19: ...positive and negative polarities should not be reversed as this will prevent normal welding operation 4 Insert the gas connector of the welding torch into the gas vent on the front panel 5 Connect the...

Page 20: ...iation socket of the machine NOTE Please check that the machine supports wired handheld remote controller before installation 5 6 Installation of wireless receiver module optional Figure 5 7 Pull out...

Page 21: ...nboard Note Check with the seller whether the hardware and software versions of the machine support wireless remote controller before purchasing 6 Control panel 6 1 TIG200 TIG200PFC HD digital panel F...

Page 22: ...r When the indicator is on it indicates the time until the peak current drops to the finish current 6 Finish current indicator When the indicator is on it indicates the finish current 7 Post flow time...

Page 23: ...is switched to frequency 6 An error code is displayed when the product is abnormal 6 1 3 Protective indicators 1 When the overheat indicator is on it indicates that the welder is in overheat protectio...

Page 24: ...connected it controls the welding current If no remote controller is connected the welding current is controlled by the panel adjuster 3 If the indicator is not on it indicates that the remote contro...

Page 25: ...led the VRD indicator is not on during welding 6 1 10 Selection of MMA parameters 1 Press the key to select MMA parameters and rotate the knob to adjust the parameter value 2 If the indicator is on it...

Page 26: ...to the finish current after the preset down slope time and so on If the torch trigger is quickly double tapped within 300ms the arc extinguishes and the process ends after the post flow time 5 If the...

Page 27: ...ation socket to adjust the welding current through the remote controller 6 1 12 3 Optional remote control models Type Name Model Host receiver module Welding mode Picture Wired Analog torch trigger 10...

Page 28: ...rameter display 2 Parameter and error code display 3 Protection indicator 4 Welding mode selector 5 Arc start mode selector 6 Enable remote control optional 7 Smart gas 8 Parameter adjustment knob 9 V...

Page 29: ...icator When the indicator is on it indicates the pulse base current 6 Down slope time indicator When the indicator is on it indicates the time until the peak current drops to the finish current 7 Fini...

Page 30: ...standby response time settings 2 Rotate the Current Setting Encoder to adjust the standby response time increasing clockwise and decreasing counterclockwise The standby response time includes four lev...

Page 31: ...key clockwise to adjust the parameter to F02 and press the key again to enter the input overvoltage and undervoltage protection settings 2 Rotate the Current Setting Encoder key to adjust the overvol...

Page 32: ...the countdown ends the restoration will not take place The factory settings are as shown in Table 6 1 Figure 6 8 Restore factory settings Table 6 1 Factory settings Welding mode Pre flow time s Initia...

Page 33: ...ted by electricians with qualification certificates Warning Electric shock may cause death after power failure the machine will still have high voltage so do not touch the live parts The MMA VRD mode...

Page 34: ...ause injury to personnel Warning After the power supply is turned off the output voltage of the welder may continue for a period and then drop slowly Please do not touch the conductive part of the out...

Page 35: ...100 130 4 0 160 210 4 12 4 5 0 200 270 6 0 220 300 Arc force The arc force value should be determined according to welding electrode diameter current setting and process requirements With large arc f...

Page 36: ...tration easy to weld through suitable for welding thick parts The DCEP connection refers to the welding electrode connected to the positive polarity of the power supply and the workpiece connected to...

Page 37: ...t the arc starting mode The arc starting mode includes lift arc starting and HF arc starting which can be selected according to the actual conditions 7 2 4 Select welding method The welding methods ar...

Page 38: ...slowly extinguish the arc 3 If the trigger is pressed again before the arc is extinguished it will slowly increase to the peak current 3 4T mode 1 Press the torch trigger to start the arc to the init...

Page 39: ...hen welding thin plates otherwise it may burn through the workpiece After the arc is started in 4T operation the current remains at the initial current to achieve the purpose of preheating the workpie...

Page 40: ...to save the current settings and the parameter indicator will change to always on Set all the welding parameters according to the above steps Choose the appropriate welding current tungsten electrode...

Page 41: ...output current If this happens lift the welding torch to restart the arc again 7 2 7 Turn off the power supply after welding Same as 7 1 4 7 3 DC pulse TIG operation 7 3 1 Turn on the power switch Sam...

Page 42: ...pulse current adjusted according to the process requirements Pulse frequency 1 T T tp tb adjusted according to the process requirements Duty cycle 100 tp T the percentage of peak current duration in...

Page 43: ...r indicator is in initial current peak current base current or finish current directly press the encoder to adjust the value and the parameter indicator will flash 3 If the parameter indicator is in p...

Page 44: ...condition of the machine mains cables welding cables and connections Check for any warnings LEDs and machine operation Monthly examination Disconnect from the mains supply and wait for at least 5 min...

Page 45: ...the welding torch and the water inlet pipe is leaking Open it to repair the welding Air leakage The sealing ring has aged Replace the sealing ring The connecting thread is loose Tighten it The gas inl...

Page 46: ...el should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before removing the panels 9 1 Common malfunction analysis and...

Page 47: ...ng the torch trigger to start the arc The torch switch is not plugged in Plug in the torch switch The discharge nozzle gap on the discharge plate is too large or the nozzle is completely closed Adjust...

Page 48: ...low delay time to avoid tungsten oxidation 4 Adjust the spark gap on the discharge plate about 1mm Unstable current when welding The voltage of the power grid fluctuates seriously or poor contact with...

Page 49: ...heck the power grid voltage and wait for the grid to be normal before welding If the grid voltage is normal and the alarm persists contact professional maintenance personnel E34 Undervoltage protectio...

Page 50: ...onents according to the type of materials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on Waste Electrical and Electronic Equipment states the electrical equipme...

Page 51: ...PFC TIG200PFC Display board PX 125 Magnetic valve Fan Power switch Main board PN 212 9Pin socket Quick socket Quick socket Temperature sensor Temperature sensor HF board PH 303 Arc transformer Main t...

Page 52: ...200P TIG200 Display board PX 125 Magnetic valve Fan Power switch Main board PN 213 9Pin socket Quick socket Quick socket Temperature sensor Temperature sensor HF board PH 303 Arc transformer Main tran...

Page 53: ...Page 53 Appendix 3 List of common spare parts...

Page 54: ...ir outlet standard 1 51002017 Upper cover standard 1 10016391 Quick connector plus 1 27 10050418 Rectifier bridge radiator 2 8 10041400 9 pin aviation socket plus 1 51001819 7 pin aviation socket stan...

Page 55: ...nt panel bracket 1 38 51001879 Pilot arc coil standard 1 17 N A N A Standard N A 51000715 Pilot arc coil plus 1 10083486 Fast socket plug plus 2 18 51000631 Display PCB board TIG200P 1 39 10083628 Dio...

Page 56: ...Page 56...

Page 57: ...10083671 Louver 1 7 51002140 Air outlet standard 1 28 10050418 Rectifier bridge radiator 2 10016391 Quick connector plus 1 29 10069289 Electrolytic capacitor 2 8 10041400 9 pin aviation socket plus 1...

Page 58: ...10083628 Diode heat sink 2 16 10083653 Front panel bracket 1 17 10083486 Fast socket plug plus 2 40 10083635 Main transformer 1 N A N A Standard N A 41 10083629 IGBT heat sink 1 18 51000631 Display P...

Page 59: ...Page 59...

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