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RF Declaration

Equipment  that  complies  with  directive  2004/108/EC 
concerning  electromagnetic  compatibility  (EMC)  and  the 
technical requirements of EN60974-10 is designed for use in 
industrial  buildings  and  not  those  for  domestic  use  where 
electricity is provided via the low voltage public distribution 
system.  Di

culties  may  arise  in  assuring  class  A 

electromagnetic  compatibility  for  systems  installed  in 
domestic  locations  due  to  conducted  and  radiated 
emissions.

In  the  case  of  electromagnetic  problems,  it  is  the 
responsibility  of  the  user  to  resolve  the  situation.  It  may  be 
necessary to shield the equipment and fit suitable filters on 
the mains supply.

LF Declaration

Consult  the  data  plate  on  the  equipment  for  the  power 
supply requirements.

Due to the elevated absorbance of the primary current from 
the  power  supply  network,  high  power  systems  a

ect  the 

quality  of  power  provided  by  the  network.  Consequently, 
connection  restrictions  or  maximum  impedance 
requirements permitted by the network at the public network 
connection point must be applied to these systems.

In  this  case  the  installer  or  the  user  is  responsible  for 
ensuring  the  equipment  can  be  connected,  consulting  the 
electricity provider if necessary.

Materials and their disposal

The  equipment  is  manufactured  with 

materials,  which  do  not  contain  any  toxic  or  poisonous 
materials dangerous to the operator.

When  the  equipment  is  scrapped,  it  should  be  dismantled 
separating components according to the type of materials.

Do  not  dispose  of  the  equipment  with  normal  waste.  The 
European  Directive  2002/96/EC  on  Waste  Electrical  and 
Electronic  Equipment  states  the  electrical  equipment  that 
has reached its end of life must be collected separately and 
returned to an environmentally compatible recycling facility. 

Handling of Compressed gas cylinders and 
regulators

All cylinders and pressure regulators used in welding 
operations should be handled with care.

Never allow the electrode, electrode holder or any other 
electrically “hot” parts to touch a cylinder.

Keep your head and face away from the cylinder valve outlet 
when opening the cylinder valve.

Always secure the cylinder safely

Never deface or alter any cylinder

4

Summary of Contents for TIG 200P

Page 1: ...wilkinsonstar com TIG 200P DC Pulse TIG MMA Welding Dual voltage Order code JT 200PDV OPERATOR MANUAL ...

Page 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Page 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Page 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Page 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Page 6: ... control of pulse parameters Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition by lift arc TIG welding without HF arc ignition circuit Over current under voltage and overheating protection functions are standard Fault memory display Memory function Product performanc...

Page 7: ...0 60 No load voltage TIG V 65 65 65 65 Pre flow time Pre flow time s 0 15 0 15 0 15 0 15 Upslope time Upslope time s 0 60 0 60 0 60 0 60 Downslope time Downslope time s 0 60 0 60 0 60 0 60 Post flow time Post flow time s 0 20 0 20 0 20 0 20 Pulse duty Pulse duty s 20 70 20 70 20 70 20 70 Pulse frequency Pulse frequency Hz 0 5 200 0 5 200 0 5 200 0 5 200 Overall efficiency Overall efficiency 85 85 ...

Page 8: ...iew 7 Power switch Power ON OFF switch 8 Warning sign 9 Power input Power input cable 10 Cooling fan 11 Gas inlet For shield gas input Control Panel 1 Display screen 2 Welding parameter selecting key 3 Operation mode selecting key 4 Welding parameter adjusting knob The parameter adjusting encoder is used to adjust the parameters and parameters can be adjusted by turning the knob clockwise or count...

Page 9: ...ding current 14 Indicator for upslope 15 Indicator for initial current 16 Indicator for pre flow 17 Indicator for pulse duration ratio 18 Indicator for frequency 19 Indicator for arc ignition spot welding time 20 Indicator for arc force current 21 Indicator for post flow 22 Indicator for pilot arc current 23 Indicator for downslope 24 Protection indicator 25 Indicator for output voltage 8 ...

Page 10: ...rced to stop because the main circuit of the machine gets overheated In this condition It is unnecessary to turn off the machine but just wait until the unit cools and then welding can be continued When the current sensor fails and the digital meter displays E 4 welding may still be carried out However the current value at this time is inaccurate Foot control option This machine can identify the fo...

Page 11: ...In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts When using the machine for TIG welding the TIG torch should be connected to the negative terminal and the work return to the positive terminal MMA welding Insert the...

Page 12: ...ue Release the torch trigger current decreases to the minimum value and then arc stops Gas keeps flowing for the post flow time and welding ends 4T Press the torch trigger gas valve opens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger and welding cont...

Page 13: ...ase visit our Academy website at www wilkinson welding academy com 12 The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter Electrode diame...

Page 14: ...ng function by pressing t h e w e l d i n g p a r a m e t e r selecting key and then set the pre flow time Select the initial current setting function by pressing t h e w e l d i n g p a r a m e t e r selecting key and set the i n i t i a l c u r r e n t Select the upslope time setting function by pressing the welding parameter selecting key and set the upslope time Select the welding current sett...

Page 15: ...of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing electronic components and do not dislodge any wiring connections Check the security of output connections and plugs Replace if signs of overheating Yearly examination Carry out an annual service Check earth co...

Page 16: ...Electrical schematic 7 15 ...

Page 17: ...Parts list 8 16 ...

Page 18: ...transformer 27 10040667 Solenoid value 10 10021853 Quick socket 28 10037078 Pin insulation cover 11 10043469 Front Panel 29 10038719 TIG200P Dual voltage electrolytic capacitor 12 10042335 Knob 30 10037485 TIG200P Dual voltage silicon bridge board 13 10042994 Display panel 31 10029693 TIG200P Dual voltage IGBT 14 10040688 EPC connection between hose and gas connector 32 10042989 TIG200P Dual volta...

Page 19: ...JT 200 DC Pulsed TIG Series DC TIG MMA WELDING MACHINE Wilkinson Star Limited Issue 2 March 2014 Product is subject to change without notice xviii Order code JT 200PDV TIG 200PDV ...

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