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Do  not  weld  on  coated  metals,  unless  the  coating  is 
removed from the weld area, the area is well ventilated, and 
while  wearing  an  air-supplied  respirator.  The  coatings  on 
many metals can give o

 toxic fumes if welded.

Prevention against burns and radiation

Arc  rays  from  the  welding  process  produce  intense,  visible 
and invisible (ultraviolet and infrared) rays that can burn eyes 
and skin. 

Wear an approved welding helmet fitted with a proper shade 
of filter lens to protect your face and eyes when welding or 
watching 

Wear  approved  safety  glasses  with  side  shields  under  your 
helmet. 

Never use broken or faulty welding helmets.

Always  ensure  there  are  adequate  protective  screens  or 
barriers  to  protect  others  from  flash,  glare  and  sparks  from 
the  welding  area.  Ensure  that  there  are  adequate  warnings 
that welding or cutting is taking place. 

Wear suitable protective flame resistant clothing.

The sparks and spatter from welding, hot work pieces, and 
hot equipment can cause fires and burns

Welding  on  closed  containers,  such  as  tanks,  drums,  or 
pipes, can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects  can  cause 
arcs, explosion, overheating, or fire. 

Check and be sure the area is safe and clear of inflammable 
material before carrying out any welding.

Protection against noise

Some welding and cutting operations may produce noise.

Wear safety ear protection to protect your hearing.

Protection from moving parts

When  the  machine  is  in  operation  keep  away  from  moving 
parts  such  as  motors  and  fans.  Moving  parts,  such  as  the 
fan, may cut fingers and hands and snag garments.

Protections and coverings may be removed for maintenance 
and  controls  only  by  qualified  personnel,  after  first 
disconnecting the power supply cable.

Replace  the  coverings  and  protections  and  close  all  doors 
when  the  intervention  is  finished,  and  before  starting  the 
equipment.

Take care to avoid getting fingers trapped when loading and 
feeding wire during set up and operation.

When  feeding  wire  be  careful  to  avoid  pointing  it  at  other 
people or toward your body.

Always ensure machine covers and protective devices are in 
operation.

Precautions against fire and explosion

Avoid  causing  fires  due  to  sparks  and  hot  waste  or  molten 
metal

Ensure that appropriate fire safety devices are available near 
the cutting / welding area.

Remove  all  flammable  and  combustible  materials  from  the 
cutting / welding zone and surrounding areas 

Do not cut/weld fuel and lubricant containers, even if empty. 
These  must  be  carefully  cleaned  before  they  can  be  cut/
welded.

Always allow the cut/welded material to cool before touching 
it  or  placing  it  in  contact  with  combustible  or  flammable 
material.

Do  not  work  in  atmospheres  with  high  concentrations  of 
combustible fumes, flammable gases and dust.

Always  check  the  work  area  half  an  hour  after  cutting  to 
make sure that no fires have begun.

Risks due to magnetic fields

The magnetic fields created by high currents may a

ect the 

operation of pacemakers or electronically controlled medical 
equipment. 

Wearers  of  vital  electronic  equipment    should  consult  their 
physician before beginning any arc welding, cutting, gouging 
or spot welding operations.

Do  not  go  near  welding  equipment  with  any  sensitive 
electronic  equipment  as  the  magnetic  fields  may  cause 
damage.

3

Summary of Contents for TIG 200P

Page 1: ...wilkinsonstar com TIG 200P DC Pulse TIG MMA Welding Dual voltage Order code JT 200PDV OPERATOR MANUAL ...

Page 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Page 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Page 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Page 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Page 6: ... control of pulse parameters Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition by lift arc TIG welding without HF arc ignition circuit Over current under voltage and overheating protection functions are standard Fault memory display Memory function Product performanc...

Page 7: ...0 60 No load voltage TIG V 65 65 65 65 Pre flow time Pre flow time s 0 15 0 15 0 15 0 15 Upslope time Upslope time s 0 60 0 60 0 60 0 60 Downslope time Downslope time s 0 60 0 60 0 60 0 60 Post flow time Post flow time s 0 20 0 20 0 20 0 20 Pulse duty Pulse duty s 20 70 20 70 20 70 20 70 Pulse frequency Pulse frequency Hz 0 5 200 0 5 200 0 5 200 0 5 200 Overall efficiency Overall efficiency 85 85 ...

Page 8: ...iew 7 Power switch Power ON OFF switch 8 Warning sign 9 Power input Power input cable 10 Cooling fan 11 Gas inlet For shield gas input Control Panel 1 Display screen 2 Welding parameter selecting key 3 Operation mode selecting key 4 Welding parameter adjusting knob The parameter adjusting encoder is used to adjust the parameters and parameters can be adjusted by turning the knob clockwise or count...

Page 9: ...ding current 14 Indicator for upslope 15 Indicator for initial current 16 Indicator for pre flow 17 Indicator for pulse duration ratio 18 Indicator for frequency 19 Indicator for arc ignition spot welding time 20 Indicator for arc force current 21 Indicator for post flow 22 Indicator for pilot arc current 23 Indicator for downslope 24 Protection indicator 25 Indicator for output voltage 8 ...

Page 10: ...rced to stop because the main circuit of the machine gets overheated In this condition It is unnecessary to turn off the machine but just wait until the unit cools and then welding can be continued When the current sensor fails and the digital meter displays E 4 welding may still be carried out However the current value at this time is inaccurate Foot control option This machine can identify the fo...

Page 11: ...In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts When using the machine for TIG welding the TIG torch should be connected to the negative terminal and the work return to the positive terminal MMA welding Insert the...

Page 12: ...ue Release the torch trigger current decreases to the minimum value and then arc stops Gas keeps flowing for the post flow time and welding ends 4T Press the torch trigger gas valve opens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger and welding cont...

Page 13: ...ase visit our Academy website at www wilkinson welding academy com 12 The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter Electrode diame...

Page 14: ...ng function by pressing t h e w e l d i n g p a r a m e t e r selecting key and then set the pre flow time Select the initial current setting function by pressing t h e w e l d i n g p a r a m e t e r selecting key and set the i n i t i a l c u r r e n t Select the upslope time setting function by pressing the welding parameter selecting key and set the upslope time Select the welding current sett...

Page 15: ...of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing electronic components and do not dislodge any wiring connections Check the security of output connections and plugs Replace if signs of overheating Yearly examination Carry out an annual service Check earth co...

Page 16: ...Electrical schematic 7 15 ...

Page 17: ...Parts list 8 16 ...

Page 18: ...transformer 27 10040667 Solenoid value 10 10021853 Quick socket 28 10037078 Pin insulation cover 11 10043469 Front Panel 29 10038719 TIG200P Dual voltage electrolytic capacitor 12 10042335 Knob 30 10037485 TIG200P Dual voltage silicon bridge board 13 10042994 Display panel 31 10029693 TIG200P Dual voltage IGBT 14 10040688 EPC connection between hose and gas connector 32 10042989 TIG200P Dual volta...

Page 19: ...JT 200 DC Pulsed TIG Series DC TIG MMA WELDING MACHINE Wilkinson Star Limited Issue 2 March 2014 Product is subject to change without notice xviii Order code JT 200PDV TIG 200PDV ...

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