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No.

Part no

Description

No.

Part no

Description

1

10004949

Power switch

19

10006282

IRF9Z24N

2

10041432

Power line

20

10006282

IRFZ24N

3

10042342

Connector for input gas

21

10037135

Driver transformer

4

10044009

TIG200P Dual voltage fan

22

10041436

Thermal switch

5

10043460

Back Panel

23

10037134

Switching  mode  power  supply 
transformer

6

10043476

Handle

24

10006477

12V Electric reply

7

10043689

Louver

25

10037146

TOP266KG

8

10042320

Bottom panel

26

10006673

KA7915

9

10041327

Isolation transformer

27

10040667

Solenoid value

10

10021853

Quick socket

28

10037078

Pin insulation cover

11

10043469

Front Panel

29

10038719

TIG200P  Dual  voltage  electrolytic 
capacitor

12

10042335

Knob

30

10037485

TIG200P  Dual  voltage  silicon  bridge 
board

13

10042994

Display panel

31

10029693

TIG200P Dual voltage IGBT

14

10040688

EPC connection between hose and 
gas connector

32

10042989

TIG200P Dual voltage control board

15

10040709

Hose

33

10041725

T I G 2 0 0 P  D u a l  v o l t a g e  h i g h 
frequency transformer

16

10004684

Air socket

34

10041326

Arc Coil

17

10042323

Machine Cover

35

10037431

Rectifier board

18

10006474

Electric Relay

36

10041436

Thermal resistor

37

100044483

Hall sensor

Summary of Contents for TIG 200P

Page 1: ...wilkinsonstar com TIG 200P DC Pulse TIG MMA Welding Dual voltage Order code JT 200PDV OPERATOR MANUAL ...

Page 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Page 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Page 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Page 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Page 6: ... control of pulse parameters Self adaptive arc force technology improves the performance of the machine when using long cable welding Excellent HF arc ignition High reliability arc striking Advanced arc ignition by lift arc TIG welding without HF arc ignition circuit Over current under voltage and overheating protection functions are standard Fault memory display Memory function Product performanc...

Page 7: ...0 60 No load voltage TIG V 65 65 65 65 Pre flow time Pre flow time s 0 15 0 15 0 15 0 15 Upslope time Upslope time s 0 60 0 60 0 60 0 60 Downslope time Downslope time s 0 60 0 60 0 60 0 60 Post flow time Post flow time s 0 20 0 20 0 20 0 20 Pulse duty Pulse duty s 20 70 20 70 20 70 20 70 Pulse frequency Pulse frequency Hz 0 5 200 0 5 200 0 5 200 0 5 200 Overall efficiency Overall efficiency 85 85 ...

Page 8: ...iew 7 Power switch Power ON OFF switch 8 Warning sign 9 Power input Power input cable 10 Cooling fan 11 Gas inlet For shield gas input Control Panel 1 Display screen 2 Welding parameter selecting key 3 Operation mode selecting key 4 Welding parameter adjusting knob The parameter adjusting encoder is used to adjust the parameters and parameters can be adjusted by turning the knob clockwise or count...

Page 9: ...ding current 14 Indicator for upslope 15 Indicator for initial current 16 Indicator for pre flow 17 Indicator for pulse duration ratio 18 Indicator for frequency 19 Indicator for arc ignition spot welding time 20 Indicator for arc force current 21 Indicator for post flow 22 Indicator for pilot arc current 23 Indicator for downslope 24 Protection indicator 25 Indicator for output voltage 8 ...

Page 10: ...rced to stop because the main circuit of the machine gets overheated In this condition It is unnecessary to turn off the machine but just wait until the unit cools and then welding can be continued When the current sensor fails and the digital meter displays E 4 welding may still be carried out However the current value at this time is inaccurate Foot control option This machine can identify the fo...

Page 11: ...In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts When using the machine for TIG welding the TIG torch should be connected to the negative terminal and the work return to the positive terminal MMA welding Insert the...

Page 12: ...ue Release the torch trigger current decreases to the minimum value and then arc stops Gas keeps flowing for the post flow time and welding ends 4T Press the torch trigger gas valve opens and HF arc ignition starts Keep the torch 2 4mm away from the work piece to ignite the arc When the arc is established the HF stops and current rises to the preset value Release the torch trigger and welding cont...

Page 13: ...ase visit our Academy website at www wilkinson welding academy com 12 The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter The welding current reference for different electrode diameter Electrode diame...

Page 14: ...ng function by pressing t h e w e l d i n g p a r a m e t e r selecting key and then set the pre flow time Select the initial current setting function by pressing t h e w e l d i n g p a r a m e t e r selecting key and set the i n i t i a l c u r r e n t Select the upslope time setting function by pressing the welding parameter selecting key and set the upslope time Select the welding current sett...

Page 15: ...of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing electronic components and do not dislodge any wiring connections Check the security of output connections and plugs Replace if signs of overheating Yearly examination Carry out an annual service Check earth co...

Page 16: ...Electrical schematic 7 15 ...

Page 17: ...Parts list 8 16 ...

Page 18: ...transformer 27 10040667 Solenoid value 10 10021853 Quick socket 28 10037078 Pin insulation cover 11 10043469 Front Panel 29 10038719 TIG200P Dual voltage electrolytic capacitor 12 10042335 Knob 30 10037485 TIG200P Dual voltage silicon bridge board 13 10042994 Display panel 31 10029693 TIG200P Dual voltage IGBT 14 10040688 EPC connection between hose and gas connector 32 10042989 TIG200P Dual volta...

Page 19: ...JT 200 DC Pulsed TIG Series DC TIG MMA WELDING MACHINE Wilkinson Star Limited Issue 2 March 2014 Product is subject to change without notice xviii Order code JT 200PDV TIG 200PDV ...

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