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Jasic MIG500P, Manual

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Summary of Contents for MIG500P

Page 1: ...uct conforms to electromagnetic compatibility requirements for A category equipment Relevant design plans and manufacturing technologies of this product are patented All products purchased from Jasic...

Page 2: ...ion requirements 6 4 2 Electrical connection 7 4 3 Front back panel introduction 7 4 4 Power supply input cable connection 8 4 5 Gas cylinder connection 9 4 6 Machine installation 10 5 FUNCTIONS AND O...

Page 3: ...environment where there is exhaust gas or dust which are resulted from normal welding processing But please do not install the machine in an environment with explosive gas or metal dust environment wh...

Page 4: ...armful smoke and gas please avoid inhalation of waste gas in welding Keep your head away from the smoke during welding Make sure the working environment is well ventilated with exhaust or ventilation...

Page 5: ...ouble strikes in installation and operation please inspect according to related contents in this manual If you still cannot understand fully or you still cannot solve the problem please contact the de...

Page 6: ...Parameters set there are 20 sets parameters in this machine which allows storage and invoking of all welding status and parameters This will make convenience for different users operation in one mach...

Page 7: ...x output A V 500A 39V 350A 31 5V MMA rated max output A V 500A 40V 350A 34V TIG rated max output A V 500A 30V 350A 24V Welding voltage V 10 50 10 42 Welding current A 30 500 30 350 Wire feed speed m m...

Page 8: ...if the temperature is more than 40 Humidity has to be below 90 and of no condensed water drop Make sure there is no wind in the welding site please use wind screen if necessary or else the welding pe...

Page 9: ...quipped with an air switch or fuse 4 3 Front back panel introduction 1 4 2 3 4 2 1 3 5 6 7 Fig 4 1 Front panel description 1 Digital front panel parameters selection setting and display 2 Wire feeder...

Page 10: ...tage by mistake Meanwhile make sure that tolerance of supply voltage is within the allowable range Voltage of the product is 380V 50 60Hz three phase 3 When long cable is necessary to be used the larg...

Page 11: ...onnection Please connect per the wiring map or other correct wiring way Please turn off the power supply during connection Warning Power Off during Connection All connection has to be done by qualifie...

Page 12: ...ted after making sure that power supply is cut off Correct sequence is to connect the bond and grounding line to the welding machine make sure that connection is reliable and not loose and then connec...

Page 13: ...11 4 6 2 Separated machine installation Figure 4 3...

Page 14: ...Digital front panel functions table 1 Welding method selection area 1DC MIG welding indicator 2Pulse MIG welding indicator 3DC MMA welding indicator 4Lift TIG welding indicator 5Welding method select...

Page 15: ...force MIG or arc force MM A parame ters set display and selection area 1voltage parameters indicator 2arc force parameter indicator 3parameters groups set indicator 4parameter display window W2 5param...

Page 16: ...i Ar100 3AlMg Ar100 1Steel Ar80 CO220 2CrNi Ar97 5 CO22 5 3SP1 1Steel CO2100 2Steel Flux Cored CO2100 3Steel Flux Cored Ar80 CO220 welding method selection key K5 K6 8 Synergy 1Synergic status indicat...

Page 17: ...stable electric arc large splash and sticky welding rod may occur 5 2 1 Parameters set JOB No refers to storage and invocation of parameters set which can store 20 sets of parameters 0 19 The paramete...

Page 18: ...rent and voltage Standard arc length is 0 adjustment is based on synergic voltage ranging between 9 9V Separate current or wire feed speed workpiece thickness adjustment has no relation with voltage a...

Page 19: ...17 3 Operation modes Table 5 2 DC MIG operation modes Modes Sketch map 2T 4T...

Page 20: ...18 Repeat Spot weldin g 5 2 3 Pulse MIG 1 Synergic and Separate...

Page 21: ...post flow time Arc force arc force range is 10 10 0 is the standard central value adjust to the positive direction and arc will be harder and weld bead will be narrower if adjust to the negative direc...

Page 22: ...20 2T with initial crater 4T...

Page 23: ...21 4T with initial segmen t Special 4T pro gram 4T...

Page 24: ...2 0 at initial current with 0 10s When time is set as 0 initial segment is off So if initial segment is needed it is recommended to set as 1 30 with 0 5s Initial segment of program 4T can be set free...

Page 25: ...er set current and process requirement With strong arc force droplet transfer is so fast that it can be anti stick but too strong arc force can increase the spatter with low arc force spatter is reduc...

Page 26: ...l parameters that are applied to factory calibration and adjustment on the basis of special requirements of professional personnel otherwise it will result in welder failure 5 3 1 Adjustment on burn b...

Page 27: ...shows CAL and K2 can be released 2 At this time segment display W1 shows P01 representing parameter 1 while segment display W2 shows the value of parameter 1 3 Pressing K1 can switch parameters in or...

Page 28: ...cause equipment damage or personal injury Refer to transporting and placing methods marked on the external packing of equipment handle the equipment with trolley or similar handling equipment which h...

Page 29: ...on can cause wire disconnection water leak gas leak or nozzle failure 18 There might be gas leak or lack of gas flow on torch nozzle if flowmeter or gas pipe connection is not tight enough which might...

Page 30: ...a long time 6 3 Troubleshooting Warning The following operation requires the operator must have adequate professional knowledge in electrics and overall safety common sense and hold the valid qualific...

Page 31: ...radiator is not well connected to the welder Radiator is over heated stop welding until the radiator is cooled off and problem is solved Please do checking after turn off the machine or there might b...

Page 32: ...chine that will make formal check and repair more difficult When the machine is electrified the naked parts contain life threatening voltage Any direct and indirect touch will cause electric shock and...

Page 33: ...19 3 2 90 120 4 120 160 4 120 160 5 160 200 Tran svers e butt weld 2 2 50 55 2 50 55 2 5 3 2 80 110 3 2 80 110 3 4 3 2 90 120 3 2 90 120 4 120 160 4 120 160 5 8 3 2 90 120 3 2 90 120 3 2 90 120 4 140...

Page 34: ...120 4 120 160 9 12 3 2 90 120 4 120 160 4 12 0160 3 2 90 120 4 120 160 3 2 90 120 4 120 160 Fillet weld in the over head posit ion 2 2 50 60 3 4 3 2 90 120 5 6 4 120 160 7 4 140 160 4 140 160 3 2 90 1...

Page 35: ...70 185 22 23 45 50 15 15 1 2 1 0 1 5 150 180 21 23 30 35 10 15 10 20 6 1 2 1 2 1 5 230 260 24 26 45 50 15 15 20 1 2 1 5 200 230 24 25 30 35 10 15 10 20 8 1 2 0 1 2 300 350 30 35 30 40 15 20 10 20 1 6...

Page 36: ...cm min The distance between contact tip and workpiece mm Gas flow L min Weld ing angle T type flat fillet welding low speed conditio n 1 0 0 8 2 5 3 70 80 17 18 50 60 10 10 15 45 1 2 1 0 3 3 5 85 90...

Page 37: ...piece mm Gas flow L min I type butt welding 1 2 0 8 0 60 70 15 16 30 50 10 10 15 1 6 0 8 0 100 110 16 17 40 60 10 10 15 3 2 0 8 1 2 1 0 1 5 120 140 16 17 25 30 15 10 15 4 0 1 0 1 2 1 5 2 5 150 160 17...

Page 38: ...tions are not suitable problems in table 6 8 will happen Table 6 8 Common MIG failure table Inappropriate welding conditions effects Inappropriate welding conditions effects Long wire extension Arc is...

Page 39: ...troubleshooting solutions in table 6 1 and 6 2 If there is any fixture or components replacement needed please contact local distributors Please use those accessories or spare parts which are recomme...

Page 40: ...38 7 Wiring Diagram...

Page 41: ...39 This product is being improved therefore other parts except for functions and operation may be different Your understanding would be greatly appreciated...

Page 42: ...40...

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