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Operation

Before starting any welding activity ensure that you have 
suitable eye protection and protective clothing. Also take 
the  necessary  steps  to  protect  any  persons  within  the 
area.

MMA

After connecting the welding leads as detailed you will need 
to switch on the machine. The power LED will be lit and the 
fan running.

Switch the TIG/MMA/MIG switch to MMA.

Set  the  amperage  on  the  machine  using  the  MMA  current 
control knob to a value suitable for the electrode being used. 
Please  see  below  a  guide  to  amperages  required.  Ensure 
you check that you have the electrode polarity correct.

TIG

After connecting the welding leads as detailed you will need 
to switch on the machine. The power LED will be lit and the 
fan running.

Switch the TIG/MMA/MIG switch to TIG.

Set  the  amperage  on  the  machine  using  the  MMA  current 
control knob to a value suitable for the electrode being used.

Open  the  gas  valve  on  the  TIG  torch  and  set  the  required 
flow rate 

Start the arc by touching the TIG electrode to the work piece 
and raising it.

MIG/MAG

Connect the MIG torch leads as detailed above. Ensure that 
a suitable inert gas supply is connected. 

Switch  the  power  switch  on  the  back  panel  to  “ON”,  the 
machine  is  started  with  the  power  LED  on  and  the  fan 
working.

Switch the MMA/MIG switch to MIG mode.

Select pull position if using a remote torch

Open  the  gas  valve  of  the  cylinder,  and  adjust  the  gas 
regulator to obtain the desired flow rate.

Adjust  the  “voltage  control  knob  in  MIG”  and  “wire  feed 
speed  control  knob  in  MIG”  on  the  front  panel  of  the 
machine  to  get  the  correct  welding  voltage  and  welding 
current.

Operate the torch trigger, and welding can be carried out.

Where  required  adjust  the  burn-back  time  potentiometer 
(above  the  feed  unit  inside  the  machine)  to  get  the  proper 
electrode stick-out.

One  second  after  the  arc  stops,  the  gas  supply  will  be  cut 
o

Gas less MIG

The operation method is the same to MIG operation except 
that there are no gas options.

For welder training please visit our Academy website at

 

www.wilkinson-welding-academy.com

 

11

Electrode Diameter (mm)

Recommended Welding Current (A)

1.0

20~60

1.6

44~84

2.0

60~100

2.5

80~120

3.2

108~148

4.0

140~180

5.0

180~220

6.0

220~260

Summary of Contents for MIG 350C

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 350C MIG 350C OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...elding dynamic characteristic control circuit in MIG provides a stable arc low spatter excellent weld appearance and high welding e ciency By removing the ball at the end of the wire after welding a h...

Page 7: ...urrent A 350 Rated output voltage V 31 5 Rated duty cycle 350A 40 No load voltage V 59 2V Output current range in MMA A 20 350 Output current range in MIG A 50 350 Output voltage range in MIG V 15 38...

Page 8: ...r LED 6 Overheating LED 7 Wire inch button 8 Wire feed speed control knob in MIG 9 Voltage meter 10 Inductance control knob 11 Current meter 12 TIG MMA MIG switch 13 Push Pull torch switch 14 Socket o...

Page 9: ...Rear View 18 Fan 19 Socket of gas regulator heater 20 Input power cord 21 Power switch 22 Grounding terminal 23 Gas inlet 21 Burn back control 8...

Page 10: ...d to the negative terminal and the work return to the positive terminal MMA welding Insert the cable plug with the electrode holder into the socket on the front panel of the welding machine and tighte...

Page 11: ...front panel of the welding machine and tighten it clockwise Insert the quick plug of the gas no gas selector into the output terminal on the middle plate of the welding machine and tighten it clockwis...

Page 12: ...to the work piece and raising it MIG MAG Connect the MIG torch leads as detailed above Ensure that a suitable inert gas supply is connected Switch the power switch on the back panel to ON the machine...

Page 13: ...ell connected 4 Check if the machine is correctly and reliably earthed 5 Check if the welding cable is correctly and well connected 6 Check if the gas path and gas regulator is in good condition Note...

Page 14: ...ine fails When torch trigger is pressed wire feeder works and gas comes out but there is no output current and the protection LED is off 1 Check if the cable to the workpiece is in good contact 2 Chec...

Page 15: ...opping welding so that the shielded gas can protect the weld bead 2 Prolong the post flow time of the shielded gas No gas flow when the torch trigger is pushed but the wire feed operates normally 1 Th...

Page 16: ...Electrical schematic 7 15 VDC...

Page 17: ...Parts list 8 16 33 31 37 29 30 26 32 24 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22 21 20 19 18 17 23 36 35 1 25 27 28 34...

Page 18: ...k Panel 8 10003585 Inching switch 26 10016685 Hub assembly 9 10006505 Speed potentiometer 27 10001429 Power cable 9 10006506 Current voltage potentiometer 28 10004744 Square sockets 10 10004918 Knob 2...

Page 19: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 350C MIG 350 Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xviii...

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