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Safety Precautions

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These general safety norms cover both arc welding 
machines and plasma cutting machines unless 
otherwise noted.

The  equipment  must  only  be  used  for  the  purpose  it  was 
designed  for.  Using  it  in  any  other  way  could  result  in 
damage or injury and in breach of the safety rules.

Only suitably trained and competent persons should use the 
equipment.  Operators  should    respect  the  safety  of  other 
persons.

Prevention against electric shock

The equipment should be installed by a qualified person and 
in  accordance  with  current  standards  in  operation.It  is  the 
users  responsibility  to  ensure  that  the  equipment  is 
connected  to  a  suitable  power  supply.  Consult  with  your 
utility supplier if required

If  earth  grounding  of  the  work  piece  is  required,  ground  it 
directly with a separate cable. 

Do not use the equipment with the covers removed.

Do  not  touch  live  electrical  parts  or  parts  which  are 
electrically charged. 

Turn o

 all equipment when not in use. 

Cables  (both  primary  supply  and  welding)  should  be 
regularly  checked  for  damage  and  overheating.  Do  not  use 
worn, damaged, under sized, or poorly jointed cables.

Ensure that you wear the correct protective clothing, gloves, 
head and eye protection. 

Insulate yourself from work and ground using dry insulating 
mats or covers big enough to prevent any physical contact 
with the work ground. 

Never touch the electrode if you are in contact with the work 
ground, or another electrode from a di

erent machine. 

Do not wrap cables over your body. 

Ensure that you take additional safety precautions when you 
are  welding  in  electrically  hazardous  conditions  such  as 
damp  environments,  wearing  wet  clothing,  and  metal 
structures.  Try  to  avoid  welding  in  cramped  or  restricted 
positions. 

Ensure  that  the  equipment  is  well  maintained.  Repair  or 
replace damaged or   defective parts immediately. Carry out 
any  regular  maintenance  in  accordance  with  the 
manufacturers instructions.

Safety against fumes and welding gases

Locate the equipment in a well-ventilated position.

Keep your head out of the fumes. Do not breathe the fumes. 

Ensure the welding zone is in a well-ventilated area. If this is 
not  possible  provision  should  be  made  for  suitable  fume 
extraction. 

If ventilation is poor, wear an approved respirator. 

Read  and  understand  the  Material  Safety  Data  Sheets 
(MSDS’s)  and  the  manufacturer’s  instructions  for  metals, 
consumable, coatings, cleaners, and de-greasers. 

Do not weld in locations near any de-greasing, cleaning, or 
spraying operations.  Be aware that heat and rays of the arc 
can  react  with  vapours  to  form  highly  toxic  and  irritating 
gases. 

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Summary of Contents for MAG SERIES

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 200CS OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...eliable VRD function keep the operator safe when the machine is idle Self adaptive arc force technology improves the performance of the machine when using long welding cables Advanced Lift arc ignitio...

Page 7: ...200 MIG 30 200 Welding current range V MMA 20 4 28 MIG 15 5 24 Rated duty cycle 200A 35 No load voltage V 53 Overall efficiency 85 Housing protection grade IP21S Power factor Cos 0 7 Insulation grade...

Page 8: ...tor 5 2T 4T switch key 6 Welding mode selecting switch 7 Gas no gas switch 8 Socket for spool gun torch optional 9 output terminal 10 Euro connector for torch 11 output terminal 12 VRD ON 13 VRD OFF 1...

Page 9: ...1 Push pull torch power source Socket 2 Push pull torch power source Socket 3 9 Null Rear view 1 Input power cord 2 Gas inlet 3 Power switch Side view 1 Handle 2 Wire inch button 3 Gas check button 4...

Page 10: ...sing manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if yo...

Page 11: ...ip size of the welding torch and the wire size being used Release the pressure arm of the wire feeder to thread the wire through the guide tube and into the drive roll groove Adjust the pressure arm e...

Page 12: ...sion firstly and then displays the relevant parameters after several seconds Using the Euro TIG torch 2 Switch the welding mode selection switch to TIG 3 Select the desired operating mode using the 2T...

Page 13: ...ce 3 Select the welding mode which needs adjusting by turning the welding mode select switch select the parameter number through the current control knob and select the parameter value through the vol...

Page 14: ...nside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing ele...

Page 15: ...Electrical schematic 7 14...

Page 16: ...Parts list 8 15 1 2 14 15 16 18 19 20 21 6 5 13 22 4 7 8 12 11 10 9 17 23 24 3 27 25 26...

Page 17: ...nk 19 10041427 Handle Line 6 10046146 Machine Cover 20 10041419 Torch connector body 7 10046145 Side cover 21 10041400 Spool gun connector optional 8 10016524 Door catch 22 10040667 Solenoid valve 9 1...

Page 18: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 200CS MIG 200CS Wilkinson Star Limited Issue 1 May 2014 Product is subject to change without notice xvii...

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