background image

selector into the “+” output terminal of the welding machine, 
and tighten it clockwise.

Ensuring that the groove size in the feeding position on the 
drive  roll  matches  the  contact  tip  size  of  the  welding  torch 
and  the  wire  size  being  used.  Release  the  pressure  arm  of 
the  wire  feeder  to  thread  the  wire  through  the  guide  tube, 
and  into  the  drive  roll  groove.  Adjust  the  pressure  arm, 
ensuring no sliding of the wire. Too high pressure will lead to 
wire distortion, which will a

ect wire feeding. Press the wire 

inch button to thread the wire out of the torch contact tip.

Gas less  Self Shielded Welding

Insert the welding torch into the “Euro connector for torch in 
MIG” output socket on the front panel of the machine, and 
tighten it. 

Insert the cable 
plug with work 
clamp into the 
“+” output 
terminal on the 
front panel of the 
welding 
machine, and 
tighten it 
clockwise.

Insert the quick 
plug of the gas / 
no gas selector 
into the “-” 
output terminal 
on the middle 
plate of the 
welding 
machine, and 
tighten it 
clockwise.

Install  the  wire  spool  on  the  spindle  adapter,  ensuring  that 
the  groove  size  in  the  feeding  position  on  the  drive  roll 
matches  the  contact  tip  size  of  the  welding  torch  and  the 
wire  size  being  used.  Release  the  pressure  arm  of  the  wire 
feeder to thread the wire through the guide tube, and into the 
drive roll groove.

Adjust the pressure arm, ensuring no sliding of the wire. Too 
high  pressure  will  lead  to  wire  distortion,  which  will  a

ect 

wire  feeding.  Press  the  wire  inch  button  to  thread  the  wire 
out of the torch contact tip.

TIG Welding

Using the optional Euro TIG torch

1)

 

Connect  the  TIG  torch  and  the  work  clamp 

respectively. Connect the TIG torch to the Euro connector on 
the  machine  and  connect  the  workpiece  to  the  “+”  output 
terminal on the front panel, and tighten the plugs clockwise.

2)

 

Connect  the  cylinder  to  the  gas  inlet  on  the  back 

panel of the machine, adjust the gas flow to the appropriate 
value,  and  open  the  gas  valve.  Please  note  that  the  joint 
should be tightened to prevent gas leakage.

Using valve type torch - No trigger

1)

 

Connect  the  TIG  torch  and  the  work  clamp 

respectively. Connect the TIG torch to the “-” output terminal 
on  the  front  panel,  and  connect  the  workpiece  to  the  “+” 
output  terminal  on  the  front  panel,  and  tighten  the  quick 
plugs clockwise.

2)

 

Connect  the  cylinder  to  the  gas  inlet  on  the  back 

panel of the machine, adjust the gas flow to the appropriate 
value,  and  open  the  gas  valve.  Please  note  that  the  joint 
should be tightened to prevent gas leakage.

10

!

!

Summary of Contents for MAG SERIES

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 200CS OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...eliable VRD function keep the operator safe when the machine is idle Self adaptive arc force technology improves the performance of the machine when using long welding cables Advanced Lift arc ignitio...

Page 7: ...200 MIG 30 200 Welding current range V MMA 20 4 28 MIG 15 5 24 Rated duty cycle 200A 35 No load voltage V 53 Overall efficiency 85 Housing protection grade IP21S Power factor Cos 0 7 Insulation grade...

Page 8: ...tor 5 2T 4T switch key 6 Welding mode selecting switch 7 Gas no gas switch 8 Socket for spool gun torch optional 9 output terminal 10 Euro connector for torch 11 output terminal 12 VRD ON 13 VRD OFF 1...

Page 9: ...1 Push pull torch power source Socket 2 Push pull torch power source Socket 3 9 Null Rear view 1 Input power cord 2 Gas inlet 3 Power switch Side view 1 Handle 2 Wire inch button 3 Gas check button 4...

Page 10: ...sing manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if yo...

Page 11: ...ip size of the welding torch and the wire size being used Release the pressure arm of the wire feeder to thread the wire through the guide tube and into the drive roll groove Adjust the pressure arm e...

Page 12: ...sion firstly and then displays the relevant parameters after several seconds Using the Euro TIG torch 2 Switch the welding mode selection switch to TIG 3 Select the desired operating mode using the 2T...

Page 13: ...ce 3 Select the welding mode which needs adjusting by turning the welding mode select switch select the parameter number through the current control knob and select the parameter value through the vol...

Page 14: ...nside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing ele...

Page 15: ...Electrical schematic 7 14...

Page 16: ...Parts list 8 15 1 2 14 15 16 18 19 20 21 6 5 13 22 4 7 8 12 11 10 9 17 23 24 3 27 25 26...

Page 17: ...nk 19 10041427 Handle Line 6 10046146 Machine Cover 20 10041419 Torch connector body 7 10046145 Side cover 21 10041400 Spool gun connector optional 8 10016524 Door catch 22 10040667 Solenoid valve 9 1...

Page 18: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 200CS MIG 200CS Wilkinson Star Limited Issue 1 May 2014 Product is subject to change without notice xvii...

Reviews: