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Installation

5

Unpacking

Check the packaging for any signs of damage.

Carefully remove the machine and retain the packaging until 
the installation is complete.

Location

The  machine  should  be  located  in  a  suitable  position  and 
environment. Care should be taken to avoid moisture, dust, 
steam, oil or corrosive gases

Place  on  a  secure  level  surface  and  ensure  that  there  is 
adequate  clearance  around  the  machine  to  ensure  natural 
airflow.

Input connection

Before  connecting  the  machine  you  should  ensure  that  the 
correct  supply  is  available.  Details  of  the  machine 
requirements can be found on the data plate of the machine 
or in the technical parameters shown in the manual.

The equipment should be connected by a suitably qualified 
competent  person.  Always  ensure  the  equipment  has  a 
proper grounding.

Never  connect  the  machine  to  the  mains  supply  with  the 
panels removed.

Output connections 

Electrode polarity

In  general  when  using  manual  arc  welding  electrodes  the 
electrode  holder  is  connected  the  the  positive  terminal  and 
the work return to the negative terminal. Always consult the 
electrode manufacturer’s data sheet if you have any doubts.

When  using  the  machine  for  TIG  welding  the  TIG  torch 
should be connected to the negative terminal and the work 
return to the positive terminal

MMA welding

Insert  the  cable  plug  with  the  electrode  holder  into  the  “+” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise.

Insert  the  cable  plug  of  the  work  return  lead  into  the  “-”ve 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise

TIG welding

Insert the cable plug with the TIG torch into the “-” socket on 
the  front  panel  of  the  welding  machine,  and  tighten  it 
clockwise.

Connect the TIG torch gas hose to the gas regulator

Insert  the  cable  plug  of  the  work  return  lead  into  the  “+”ve 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise

MIG Welding

Insert the welding torch into the “Euro connector for torch in 
MIG”  output  socket  on  the  front  panel  of  the  machine,  and 
tighten it.

Install the wire spool on the spindle adapter.

Connect the cylinder equipped with the gas regulator to the 
gas inlet on the back panel of the machine with a gas hose.

Insert  the  cable  plug  with  work  clamp  into  the  “-”  output 
terminal  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise.

Insert the quick plug of the gas / no gas selector into the “+” 
output  terminal  of  the  welding  machine,  and  tighten  it 
clockwise.

Ensuring that the groove size in the feeding position on the 
drive  roll  matches  the  contact  tip  size  of  the  welding  torch 
and  the  wire  size  being  used.  Release  the  pressure  arm  of 

9

Summary of Contents for JM-350C

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 350C MIG 350C OPERATOR MANUAL ...

Page 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Page 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Page 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Page 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Page 6: ...welding dynamic characteristic control circuit in MIG provides a stable arc low spatter excellent weld appearance and high welding efficiency By removing the ball at the end of the wire after welding a high no load voltage and slow wire feed at the start presents exceptional arc starting The machine also has a very stable welding current in MMA excellent arc ignition and can be used with a wide vari...

Page 7: ...current A 350 Rated output voltage V 31 5 Rated duty cycle 350A 40 No load voltage V 59 2V Output current range in MMA A 20 350 Output current range in MIG A 50 350 Output voltage range in MIG V 15 38 Electrode diameter applicable mm 0 8 0 9 1 0 1 2 Wire spool applicable kg 20 Wire feed speed range m min 1 5 15 Wire feeder 4 roll Insulation class F Cooling mode Air cooling Protection class IP21S P...

Page 8: ...er LED 6 Overheating LED 7 Wire inch button 8 Wire feed speed control knob in MIG 9 Voltage meter 10 Inductance control knob 11 Current meter 12 TIG MMA MIG switch 13 Push Pull torch switch 14 Socket of wire pull torch control cable 15 output terminal 16 Gas gasless adapter 17 output terminal 7 TIG MIG STANDARD SPOOL GUN MMA A V U0 24V V R D ...

Page 9: ...Rear View 18 Fan 19 Socket of gas regulator heater 20 Input power cord 21 Power switch 22 Grounding terminal 23 Gas inlet 21 Burn back control 8 ...

Page 10: ...ed to the negative terminal and the work return to the positive terminal MMA welding Insert the cable plug with the electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise TIG welding Insert the cable plug with the TIG torch...

Page 11: ... front panel of the welding machine and tighten it clockwise Insert the quick plug of the gas no gas selector into the output terminal on the middle plate of the welding machine and tighten it clockwise Install the wire spool on the spindle adapter ensuring that the groove size in the feeding position on the drive roll matches the contact tip size of the welding torch and the wire size being used ...

Page 12: ...to the work piece and raising it MIG MAG Connect the MIG torch leads as detailed above Ensure that a suitable inert gas supply is connected Switch the power switch on the back panel to ON the machine is started with the power LED on and the fan working Switch the MMA MIG switch to MIG mode Select pull position if using a remote torch Open the gas valve of the cylinder and adjust the gas regulator ...

Page 13: ...ell connected 4 Check if the machine is correctly and reliably earthed 5 Check if the welding cable is correctly and well connected 6 Check if the gas path and gas regulator is in good condition Note The voltage inside the machine can reach up to 600V so do not uncover the machine due to safety hazard Ensure the power is disconnected before working on the machine Always wait 5 minutes after power ...

Page 14: ...hine fails When torch trigger is pressed wire feeder works and gas comes out but there is no output current and the protection LED is off 1 Check if the cable to the workpiece is in good contact 2 Check if the quick plug is connected to correct quick socket 3 Check the welding torch for damage 4 The control PCB PK 131 inside the machine fails There is output current when pushing the torch trigger ...

Page 15: ...topping welding so that the shielded gas can protect the weld bead 2 Prolong the post flow time of the shielded gas No gas flow when the torch trigger is pushed but the wire feed operates normally 1 The control PCB is damaged 2 The solenoid valve is clogged or damaged 3 The transformer of the power supply is damaged ...

Page 16: ...Electrical schematic 7 15 VDC ...

Page 17: ...Parts list 8 16 33 31 37 29 30 26 32 24 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22 21 20 19 18 17 23 36 35 1 25 27 28 34 ...

Page 18: ...ck Panel 8 10003585 Inching switch 26 10016685 Hub assembly 9 10006505 Speed potentiometer 27 10001429 Power cable 9 10006506 Current voltage potentiometer 28 10004744 Square sockets 10 10004918 Knob 29 10007332 Fan network 11 10004942 Standard Spool gun switch 30 10001856 Fan 12 10004695 Socket 31 10016535 Wheel 13 10004703 Euro connector 32 10001356 Solenoid valve 14 10003348 Polarity lead 33 10...

Page 19: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 350C MIG 350 Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xviii ...

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