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1 Safety Guidelines and Precautions

Security Definitions

It indicates that ignoring safety warnings could result in a major accident, or
even death or serious injury.

It indicates that ignoring safety warnings could result in minor injuries or
property damage.

It indicates that ignoring safety warnings could result in equipment failure or
damage.

Personal Protection Precautions

The installation, operation, maintenance and repair of the power source must be
carried out by professionals or persons with relevant knowledge and skills.

Personal protective equipment (PPE), such as protective masks, overalls,
insulating gloves and insulating shoes, should be worn when working.

Keep fire extinguishing equipment at a handy location in the workshop.

Repair or replace defective cables immediately.

Never watch the arc except through lenses of the correct shade.

Supervisors shall be provided for working in high altitude or narrow places, such as
boxes, boilers, cabins, etc.

In confined spaces, adequate ventilation and constant observation are essential.

Those who use cardiac pacemakers shall not approach the power source in use
and welding workplaces without the permission of a physician.

The power source shall not be used for pipeline thawing, battery load or

motor start-up.

Summary of Contents for ARC 160GS

Page 1: ...INVERTER WELDER ARC 160GS WELDING MACHINE USER MANUAL...

Page 2: ...hout notice By using this product you are deemed to have carefully read the disclaimer and warning understand approve and accept all terms and contents of this statement You undertake to take full res...

Page 3: ...the Output Cable 8 3 2 Install Accessories braces optional 8 4 Operating Functions 9 4 1 Control Panel 9 4 2 Input Output Panel 9 5 Operation 10 6 Environment and Problems 11 6 1 Environment 11 6 2 P...

Page 4: ...ls Personal protective equipment PPE such as protective masks overalls insulating gloves and insulating shoes should be worn when working Keep fire extinguishing equipment at a handy location in the w...

Page 5: ...oist or damp areas If necessary the floor near the operating table must be covered with rubber insulation pad Fumes and Gases You must always have enough ventilation in confined spaces Be alert to thi...

Page 6: ...lectrode in the welding pliers or cut off the welding wire in the nozzle of the torch Arc flash can burn eyes and injure skin Make sure you re wearing a helmet or safety glasses gloves welding jackets...

Page 7: ...gle between the cable and the vertical direction should not exceed 15 degrees When the power source with cylinder and wire feeder is hoisted the two equipments should be unloaded from the power supply...

Page 8: ...cs and it even can be adjusted for specialty to make arc softer or harder MMA welding machine has the following characteristics effective power saving compact stable arc good welding pool high no load...

Page 9: ...4 Output current range A 40 110 40 160 Output voltage range V 19 6 22 4 19 6 24 4 Duty cycle 20 20 No load voltage V 57 57 Power factor 0 75 0 70 Efficiency 80 82 EMC grade A Insulation grade F Housi...

Page 10: ...holder The DCEN is suitable for acid electrodes Direct Current Electrode Positive DCEP The positive output terminal is connected to the electrode holder and the negative output terminal is connected t...

Page 11: ...ress the stand by button the power indicator lights on The machine enters working state Power Switch Turn on off the power Turn on the power switch the machine enters the pre working state and self te...

Page 12: ...p parameters Set welding current according to electrode workpiece and welding process After the setup is complete you can begin the welding operation Note 1 Generally welding current is adequate for e...

Page 13: ...an and protected by sand and dust Dust acids corrosive gases or substances in the surrounding air do not exceed normal levels except those produced by the welding process The environment where the equ...

Page 14: ...reases and the quality is down 3 If use extra long cable the output voltage will decrease so please shorten the cable 3 Current is not stabilizing when machine is being operated When power voltage dep...

Page 15: ...or moisture should be blown dry in time and use megohm meter to measure the insulation condition qualified before use If it is not used after welding for a long time it should be returned to the orig...

Page 16: ...f power supply and cable of main material connecting point For life security and stable welding adopt suitable method to check according to working place Simple check daily Careful and in depth check...

Page 17: ...off or the switch is damaged 3 The control circuit is damaged 1 Check if all the sockets in the machine are connected well 2 Replace the torch 3 If problem persists please contact a service agent 1 Fa...

Page 18: ...asic electrode E4315 J427 E4316 J426 E5015 J507 E5016 J506 E5018 J506LMA E5015 G J507R E5015 G J507RH E5515 G J557 E6015 D1 J607 E8015 G J807 E8515 G J857CrNi E9015 G J907 DCEP Flat position 2 5 50 90...

Page 19: ...0 1 1 1 1 PCON6 C ON1 2 1 3 Q1 40H120 2 1 3 Q2 40H120 R 15 10R R 16 10R R 17 4 7R R 18 4 7R D8 SUF 4007 D7 SUF 4007 C 8 4 7uF C 7 4 7uF R 13 33R R 6 33R C 9 471 R 12 33R R 7 33R C 10 471 VCC VGND 24V...

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