Jarvis Buster IV Operation Instruction Manual Download Page 9

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parts diagram and list

page 9 of 16

Model Buster IV

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com

JARVIS

6206001;:

For 9 wire and 6 wire motor

Electric Motor with Smooth Housing

hook--ups see page 15.

ITEM PART NO.

PART NAME

QTY

1055321 Socket Head Cap Screw

1002342 Motor Cover

1035456 O--ring

1021240 Ball Bearing

3064001 Rotor Assembly

1013211

Retaining Ring

1021302 Ball Bearing

1014141 Wave Spring

1016406 Motor Housing

1017158 Information Label

1055039 Drive Screw

1063783 Stator, 575V--60Hz

1063576 Stator, 460/230V--60Hz

1063780 Stator, 415V--50Hz

1063778 Stator, 380/220V--60Hz

1063773 Stator, 380/220V--50Hz

1063742 Stator, 115V--50Hz

1063779 Stator, 208V--60Hz

1063712 Stator, 42V--50Hz

1051151

Threaded Fitting

1055849 Socket Set Screw

1035214 Gasket

1035216 Seal

Stator and Housing Assembly

(includes items 9--14)

3016336 Hsg. & Stator 575V--60Hz

3016337 Hsg. & Stator 460/230V--60Hz

3016338 Hsg. & Stator 415V--50Hz

3016339 Hsg. & Stator 380/220V--60Hz

3016340 Hsg. & Stator 380/220V--50Hz

3016342 Hsg. & Stator 208V--60Hz

3016341 Hsg. & Stator 115V--50Hz

3016343 Hsg. & Stator 42V--50Hz

Power Cord (specify length)

1001111

42V

1001046 115V--575V

Summary of Contents for Buster IV

Page 1: ...oyer and Safety Director 2 Safety Messages to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 11 Installation Instructions 11 Operation Instructions 13 Maintenance Instructions 14 Motor Wiring Diagrams 16 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 86...

Page 2: ...n and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 4 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must emphasize it to them 5 Ensure that proper procedures are established in accordance with OSHA s lockout tagout procedures 29 CFR 1910 147 to prevent accidental startup or...

Page 3: ...A s lockout tagout procedures 29 CFR 1910 147 before performing any cleanup 5 Disconnect the power supply when the tool is not in use 6 Test the tool prior to use or daily Depress one trigger then pause one second and depress the other trigger and the tool should not start Repeat this procedure reversing the triggers Depress both triggers simultaneously and the tool should start With the tool runn...

Page 4: ...ide Plate 1 15 1055021 Socket Head Cap Screw 8 16 1061220 Slide Rail 2 17 1029194 Slide Rail Spacer 2 18 1020146 Idler Wheel Shaft 1 19 1016231 Idler End Housing 1 20 1055862 Flat Head Screw 2 21 1004275 Washer 2 22 1060030 Hex Head Threaded Insert 1 23 1004154 Plain Washer 6 24 1055488 Hex Head Screw 6 25 1006025 Door Knob 1 26 1013122 Internal Retaining Ring 1 27 page 6 Torque Knob Assembly 1 28...

Page 5: ... 1 27 1011217 Drain Coupling 1 28 1055049 Socket Head Cap Screw 4 29 1004275 Washer 2 30 1055862 Flat Head Screw 2 31 1061614 Internal Water Manifold 1 32 1055499 Pan Head Screw 1 33 1061580 Adjustable Nozzle 1 34 1029187 Spacer 1 35 1035207 Oil Seal 1 36 1055338 Flat Head Socket Screw 5 37 1010214 Hinge Pin 1 38 1055296 Hex Head Screw 4 39 1004049 Split Lock Washer 4 40 1067007 Hinge with item 37...

Page 6: ...ead Cap Screw 2 23 1058090 Fiber Blade Guide 4 24 1032160 Blade Guide Mounting Plate 2 25 1058061 Blade Guide Insert 4 26 1055418 Pan Head Slotted Screw 12 3058051 Drive End Guide Package includes items 13 26 1 3058054 Idler End Guide Package includes items 13 26 1 27 1035209 O ring 1 28 1021139 Ball Bearing 1 29 1055948 Socket Head Cap Screw 3 30 1016227 Bearing Retaining Flange 1 31 1055104 Sock...

Page 7: ...tch Housing Gasket 1 23 1055090 Button Head Screw 4 24 1011223 Strain Relief Connector 1 1011174 Cord Connector 42V only 25 1063148 Switch Boot 1 26 1011203 Strain Relief Connector 1 27 1035123 Threaded Boot Seal 2 28 1018086 Left Hand Trigger Lever 1 29 1010145 Dowel Pin 2 3019035 Saw Handle Assembly includes items 13 23 and 25 29 30 1055296 Hex Head Screw 1 31 1004182 Washer 1 32 1021314 Bushing...

Page 8: ...010297 Roll Pin 1 21 1019128 Switch Handle with item 20 1 22 1004182 Washer 1 23 1055296 Hex Head Screw 1 3019115 Top Handle Assembly includes items 1 23 24 1018085 Right Hand Trigger Lever 1 25 1036132 Bushing 2 26 1010145 Pin 2 27 1019086 Switch Hsg Hdl w item 25 1 28 1011182 Connector 90 Degree 1 29 1005114 Switch 2 30 1016354 Switch Housing with item 31 2 31 1035012 O ring 2 32 1055629 Round H...

Page 9: ...141 Wave Spring 1 9 1016406 Motor Housing 1 10 1017158 Information Label 1 11 1055039 Drive Screw 4 12 1063783 Stator 575V 60Hz 1063576 Stator 460 230V 60Hz 1063780 Stator 415V 50Hz 1063778 Stator 380 220V 60Hz 1063773 Stator 380 220V 50Hz 1063742 Stator 115V 50Hz 1063779 Stator 208V 60Hz 1063712 Stator 42V 50Hz 13 1051151 Threaded Fitting 2 14 1055849 Socket Set Screw 2 15 1035214 Gasket 1 16 103...

Page 10: ...er 1 10 1063743 Fuse 1 11 1055803 Screw Pan Head 3 12 1004247 External Lock Washer 3 13 1072122 Contactor 1 14 1029445 Hex Spacer 4 15 1004244 Lock Washer 4 16 1073072 Pan Head Slotted Screw 4 ITEM PART NO PART NAME QTY 17 1072117 Overload Relay 1 18 1072091 Fuse Glass 115V 1 1063862 Fuse Glass 230V 19 1007266 Locking Nut 1 20 1072071 ATD Circuit Board 115V 1 1072072 ATD Circuit Board 230V 1 21 10...

Page 11: ... 16 1016346 Electrical Box Enclosure 1 3016167 Control Box Assy 115V 3016190 Control Box Assy 230V items 1 2 4 5 and 7 16 ITEM PART NO PART NAME QTY Electric Control Box Assembly not used in current tools SPECIFICATIONS Model Buster IV Motor Power 3 3 hp 2500 W Operating Voltage 460 230 V 3 phase 60 Hz all other voltages and 50 Hz available Capacity 180 head hour Control Handles Electric Dual Anti...

Page 12: ...mbered 4 and 5 to a starter coil supplied by the customer Disconnect anyother source of power to the starter coil The coil oper ating voltage is indicated on the label item 1 page 11 inside the control box cover 2 3 The connection between the Buster IV and the control box is pre wired and is approximately 20 feet 6 1 m long 3 Wire the motor 3 1 Follow the wiring diagram shown on page 16 for all du...

Page 13: ...ORDANCE WITH OSHA S LOCKOUT TAGOUT PRO CEDURES 29 CFR 1910 147 BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS 1 Turn on the power 2 Prior to use or daily perform the following tests 2 1 Make sure that the dual anti tie down control handles the top and the rear handles are work ing correctly Depress one trigger then pause one second and depress the other trigger and the tool should not start Repeat t...

Page 14: ... rear handles Check for the correct operation of the dual anti tie down control handles prior to use or daily Depress one trigger then pause one second and depress the other trig ger and the tool should not start Repeat this procedure reversing the triggers De press both triggers simultaneously within one half second of each other and the tool should start With the tool running release one trigger...

Page 15: ...orque knob over 2 1 5 Remove retaining ring item 2 2 1 6 Remove shaft item 3 assembly 2 1 7 Clean all grease out of the torque knob 2 1 8 Turn the torque knob so that ball plungers item 10 are visible 2 1 9 Pour oil onto the ball plungers 2 1 10 Work each ball plunger up and down with a wooden dowel to lubricate the springs 2 1 11 Apply Jarvis 1315 White Grease to the ball plunger surface and to t...

Page 16: ...6001 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com Nine Wire Motor Hook up Six Wire Motor Hook up 1017296 1017301 ...

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