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Jarvis 1000-FS, Operation And Maintenance Instructions

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Jarvis 1000-FS Operation And Maintenance Instructions Download Page 16

Model 1000--FS

page 16 of 16

®

JARVIS

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA
TEL. 860--347--7271 FAX. 860--347--6978

6207001:::

PRODUCTS CORPORATION

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA

TEL. 860--347--7271

•

FAX. 860--347--6978

®

JARVIS

6207001:::

Summary of Contents for 1000-FS

Page 1: ...62 Hydraulic Power Unit 27 10SC 4027042 Balancer 4042004 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 9 Installation Instructions 9 Installation Diagram 10 Operation Instructions 11 Maintenance Instructions 11 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA T...

Page 2: ...o the maintenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 5 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must emphasize it to them 6 Never make modifications or alterations to the tool Replace any missing or illegible labels 7 Ensure that proper procedure...

Page 3: ...accordance with OSHA s lockout tagout procedures 29 CFR 1910 147 before performing any cleanup 4 Disconnect all hydraulic hoses and shut the power off when the tool is not being used 5 Clean up any spilled or leaked hydraulic fluid 6 Always wear eye protection in accordance with OSHA s eye and face protection requirement 29 CFR 1910 133 7 Never put fingers hands or other parts of the body on the b...

Page 4: ...rew 4 ITEM PART NO PART NAME QTY 30 1017081 Danger Label 1 31 1024050 Blade Guard 9 1 1024223 Blade Guard 9 Adj Hdls 1024178 Blade Guard 9 LS 1024051 Blade Guard 101 2 1024224 Blade Guard 101 2 Adj Hdls 1024221 Blade Guard 101 2 LS 1024052 Blade Guard 12 1024225 Blade Guard 12 Adj Hdls 1024187 Blade Guard 12 LS 1024275 Blade Guard 380 mm 32 1010172 Roll Pin 2 33 1005046 Reed Switch 1 34 1050241 El...

Page 5: ...055274 Drive Screw 4 62 1018077 Trigger Lever 1 63 1035123 Thread Boot Seal 1 64 1515009 Dowel Pin 1 ITEM PART NO PART NAME QTY ITEM PART NO PART NAME QTY 65 1019073 Rear Handle 1 1019167 Rear Handle Left Side 1 66 1513402 Button Head Screw 1 67 1055290 Flat Head Screw 2 68 1035212 Gasket 1 69 1002186 Switch Housing Cover 1 70 1011352 Strain Relief Coupling 1 71 3001006 Wire and Plug Assembly 1 72...

Page 6: ...AME QTY 99 1004182 Washer 2 100 1055296 Hex Head Screw 2 101 1055326 Hex Head Screw 2 102 1042224 Handle Adaptor Bracket 1 103 1042172 Handle Bracket 1 104 1012045 Clamp 1 105 1055688 Hex Head Screw 1 106 1011292 Strain Relief Connector 1 107 1002272 Cover 1 108 1055591 Flat Head Screw 3 109 1011169 Strain Relief Connector 1 110 1001014 Electrical Cord 6ft 111 1063209 Electrical Plug 1 3019074 Adj...

Page 7: ...ngular 1 1034059 Filter only Triangular 1034005 Filter Assembly Spin on 1 1034006 Filter only Spin on 1 13 1022029 Dir Control Valve 115v 1 1022174 Dir Control Valve 220v ITEM PART NO PART NAME QTY 1063845 din iso Coil for 115v Valve 1063846 din iso Coil for 220v Valve 1063841 din iso Connector 1063071 Coil 115v Valve 1063303 Coil 220v Valve 14 1513147 Socket Head Cap Screw 4 15 1050746 Hex Nipple...

Page 8: ...8 Twist Lock Cord Outlet 1 6 1001014 Cord 3ft 7 1004211 Sealing Washer 3 8 1017116 Wiring Diagram 115v 1 1017162 Wiring Diagram 230v 9 1017012 Electric Warning Label 1 10 1007278 Locking Nut 3 11 1063079 Wire Terminal Ring 1 12 1063146 Circuit Board 115v 1 1063296 Circuit Board 230v 13 1032266 Circuit Board Panel 1 14 1063311 Replacement Fuse 115v 1 1063312 Replacement Fuse 230v 15 1029302 Plastic...

Page 9: ...a and provide adequate space on all sides of the unit for maintenance accessibility to all compo nents 2 Remove breather filler cap item 9 Figure D page 7 and fill the power unit oil reservoir with a USDA approved premium grade hydraulic fluid viscosity index 200 SUS at 100 F 46 ISO at 40 C Never run the power unit without oil 3 Install the balancer Jarvis part number 4042004 above the work statio...

Page 10: ...TATES OF AMERICA TEL 860 347 7271 FAX 860 347 6978 6207001 Return Line Right Side Tools or Pressure Line Left Side Tools Figure 1 Installation Diagram Electrical Control Box Breather Filler Cap Oil Level Gage Oil Filter Balancer Cord to AC Power Supply Pressure Line Right Side Tools or Return Line Left Side Tools Twist Lock Plug Outlet ...

Page 11: ...nds when starting and stopping the tool 4 2 1 Make the cut with a firm steady motion Do not exert excessive pressure on the 1000 FS but rather guide the saw through the cut 4 2 2 The carcass should be supported by a back board to stabilize and prevent it from turn ing while making the cut Refer to Figure 2 as a guide 4 3 When the desired length of cut is reached re lease either or both triggers Th...

Page 12: ...te Grease to the grease fitting item 12 located on gear housing item 13 1 7 Thoroughly clean the tool at the end of the day shift and spray with an approved mineral oil for overnight storage 2 WEEKLY 2 1 Disassemble clean and inspect gear housing as sembly Refer to sections 6 and 7 as a procedur al guide 3 AS NECESSARY 3 1 Clean and inspect circular blade Refer to sec tions 4 and 5 for blade remov...

Page 13: ...ws item 4 6 5 1 Rotate shaft and pin assembly item 2 so that the flat end of shaft exposes screws item 4 6 6 Remove the entire bearing and gear assembly items 1 3 and 5 10 from gear housing item 13 6 6 1 Lightly tap on the front of gear housing guard mounting area with a nylon mallet to dislodge the shaft bearing and gear as sembly if necessary 6 7 Disassemble bearing and gear assembly 6 7 1 Remov...

Page 14: ...to section 5 for blade installation procedures 7 1 1 Press ball bearings and bevel gear items 6 7 and 9 one at a time onto shaft and pin as sembly item 2 This ensures proper align ment of bevel gear with the woodruff key item 3 7 1 2 Fillthecavity ofgearhousing item13 with Jarvis 1315 White Grease before installing gear and bearing assemblies 7 1 3 Make sure retaining ring item 15 is seated proper...

Page 15: ... item 54 and slide motor out of motor housing item 77 8 16 Remove hydraulic motor adapters item 56 8 17 Remove o rings items 55 and 58 and back up ring item 57 8 18 Clean and inspect all parts for wear and replace if necessary 9 MOTOR HOUSING AND ADAPTER ASSEM BLY 9 1 Reversestepsand proceduresoutlined insection 8 See notes below Refer to section 5 for blade installation procedures 9 1 1 Make sure...

Page 16: ...OAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA TEL 860 347 7271 FAX 860 347 6978 6207001 PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA TEL 860 347 7271 FAX 860 347 6978 JARVIS 6207001 ...

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