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CMP-10 Service Manual

CMP-10

Rev. 1.00

P 35/41

Date: 2002.07.25

No.

Name

Part Number

Manufacturer

C10

Chip Capacitor 0805

10 nF/20%

WALSIN

C11

Chip Capacitor 0805

10 nF/20%

WALSIN

CN1

Magnetic head

N2

12 pin Molex

Molex 87049-1016

MOLEX

CN3

6 pin Molex

Molex 87049-0616

MOLEX

CN4

MAGNETIC HEAD

SW1

TACT SWITCH

SKHCAD301A

ALPS ELECTRIC

SW2

TACT SWITCH

SKHCAD301A

ALPS ELECTRIC

PCB

PANEL PCB

CMP-10 V2.0

JND

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Summary of Contents for CMP-10

Page 1: ...MP 10 Rev 1 00 P 1 41 Date 2002 07 25 CMP 10 SERVICE MANUAL PRODUCT NAME CMP 10 TERRITORY TD REVISION 1 0 DATE 2002 07 25 DESIGNED APPROVED APPROVALS R D Department QC Department Manufacturing Department Marketing Department ...

Page 2: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 2 41 Date 2002 07 25 REVISION Rev No Date Comment Rev 1 0 July 24 2002 Newly issued ...

Page 3: ...etc Its abundant built in features allow you to widely use this printer for different applications Prior to using it read and understand this manual thoroughly 1 Small lightweight you can carry it everywhere 2 High speed and low noise owing to line thermal print 3 Long life printing head and high reliability owing to the simple mechanism 4 Easy paper loading owing to clamshell mechanism 5 Built in...

Page 4: ...60 65 µm 12 Recommended paper TF50 KS E2D Nippon Paper 13 Paper roll maximum diameter 40 mm CMP 10 40 50 mm CMP 10 50 14 Minimum core diameter 8 mm 15 Interfaces IrDA version 1 0 Serial interface by special cable option 16 IrDA Interface Mode Infrared transceiver mode Transport wave Wave length 850 to 900 nm Communication speed 9600 19200 38400 57600 115200 bps Data length 8 bits Start bit 1 bit S...

Page 5: ...mber of lines may be changed by such condition as temperature etc 27 Power supply monitoring Auto Power OFF programmable from 1 to 60 sec Low battery monitoring included 28 AC Adapter Model 10AD JU for Japan USA and Canada 10AD E Europe Input voltage 90 V 264 V AC Output voltage 9 0 V DC 1 0 A 29 Operating Environment Temperature 5 40 C Humidity 35 80 RH No dew condensation 30 Storage Environment ...

Page 6: ...not to leave the used parts or screws in the printer 5 When handling the thermal head or control board do not wear the gloves which will easily cause static electricity Prior to handling it discharge static electricity from your body Also never conduct maintenance work in a place where the printer will be easily electrified 6 When disassembling and reassembling check the cords and boards for any d...

Page 7: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 7 41 Date 2002 07 25 Screw 4 Unscrew the screw on the bottom of the paper magazine 5 Close the paper cover 3 Remove the paper roll from the paper magazine ...

Page 8: ...he battery cover 1 Press the marked area on the battery cover and lift the cover 3 Removing the battery 1 Open the battery cover as shown above 2 Take out the battery pack 3 Disconnect the battery pack from the connector 4 Remove the battery pack from the battery compartment ...

Page 9: ...P 10 Rev 1 00 P 9 41 Date 2002 07 25 5 Remove two M3 10 BT screws 4 Removing the back cover 1 Turn the printer downward 2 Push the front cover at the places shown on the drawing and lift the back cover 3 Remove the back cover ...

Page 10: ...02 07 25 5 Removing the paper cover 1 Lift the printer 2 Take out the paper cover as shown on the drawing 6 Removing the Main PCB and Operational Panel 1 Unscrew the three screws with which the Main PCB is fixed to the plastic case as shown on the drawing ...

Page 11: ...Remove the Main PCB and the operational panel 5 Disconnect the Operational panel from the Main PCB 7 Removing the printer 1 Unscrew the four screws which are fixing the printer to the plastic case 2 Remove the module from the plastic case 3 Unscrew the two screws which fix the printer to the plastic carrier 4 Pull the printer forward and detach it from the plastic carrier ...

Page 12: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 12 41 Date 2002 07 25 8 Removing the platen for model CMP 10 40 1 Unscrew the screws as shown on the drawing 2 Detach the platen ...

Page 13: ...everse order of the disassembly procedure described in 3 CAUTION 1 Route the cables very carefully so that they will not be caught The flat cable should be located on the board side 2 Tighten the screws firmly but avoid tightening them too hard 3 Use only the attached screws There are several kinds of screws used If they are unscrewed be sure to put them back in their original places 4 After reass...

Page 14: ...methods are listed in this column to determine the relevant trouble cause Repair Method Repair the defective part in the manner described in this column Efficient troubleshooting is enabled without making a erroneous judgment by repairing in the above mentioned procedure 4 2 Troubleshooting Guide The following table lists the check methods and repair methods based on possible phenomena and causes ...

Page 15: ...t the specified power supply is used Check whether or not the operation panel board is connected The power is turned on by disconnecting the cable of the printer mechanism Does not operate The phenomenon remains unchanged after the above mentioned check The power is turned on by disconnecting the motor cable Does not operate The phenomenon remains unchanged after the above mentioned check Repair M...

Page 16: ...ck whether or not the specified paper is used and whether or not the specified paper is set inside Wait for some time Check whether or not the specified battery pack is used Connect the AC adapter and check that the charge LED is blinking Set print density higher with the proper command Check whether or not the printer mechanism cable is connected properly Check the thermal head and platen roller ...

Page 17: ...print concentration will change slightly Print density becomes lower if used at a low temperature Phenomenon The printing paper is not fed or fed unproperly Cause Faulty connection of motor connector Faulty battery pack Faulty motor body Faulty paper feed Foreign substance in the gear Broken gear Faulty motor body Check Method Check the motor connector for its connection Check whether or not the s...

Page 18: ...ead etc If printing is performed in this condition replace the platen roller and head Phenomenon At power on the CHARGE and ON lamps remain illuminated At power on the ERROR lamp blinks Kanji is not printed Erroneous printing or malfunctioning A printer body or internal temperature is high Cause Faulty control board Faulty memory No Kanji ROM Faulty Kanji ROM The printer is used in a noisy place B...

Page 19: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 19 41 Date 2002 07 25 5 ASSEMBLY DRAWING ...

Page 20: ... Button 1 3 Printer base 1 4 Paper cover 40 mm 1 5 Cover back 1 6 Lamella 1 7 Rubber foot 2 8 Belt clip 1 9 Screw M3 6 2 10 Strap hook 2 11 RS connector cover 1 12 Main PCB 1 13 Screw M2 5 8 4 14 OP Panel PCb 1 15 Battery cover 1 16 OP Panel 1 17 LiION Battery 1 18 Screw M2 5 6 10 19 Screw M2 6 5 2 ...

Page 21: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 21 41 Date 2002 07 25 6 ELECTRICAL DIAGRAM OF MAIN PCB ...

Page 22: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 22 41 Date 2002 07 25 6 1 CMP 10 MAIN PCB Top Side ...

Page 23: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 23 41 Date 2002 07 25 6 2 CMP 10 MAIN PCB Bottom Side ...

Page 24: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 24 41 Date 2002 07 25 6 3 CMP 10 MAIN PCB Top Side ...

Page 25: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 25 41 Date 2002 07 25 6 4 CMP 10 MAIN PCB Bottom Side ...

Page 26: ... 8 BIT LATCH 74HCT573CDR TI TI PHLPS U11 Voltage Regulator LM2931ADT50 ON SEMI NS U12 CMOS IC CD4066 FAIRCHILD U13 Reset IC SP690ACN SMD SIPEX MAX690ACS MAXIM SP703ACN SIPEX U14 Motor controller IC LB1838M SANYO Q1 FET Transistor IRFR9014 D Pak IR Q2 PNP Transistor KTA1504 KEC 2SA1162 GR TOSHIBA Q3 X TAL 40 MHz HC49S SUNNY Q4 NPN Transistor KTC3875 KEC 2SC2712 GR TOSHIBA Q5 Transistor KTA1715 KEC ...

Page 27: ...acitor GRM MURATA C6 Chip capacitor 1 µF 16 V WALSIN C7 Chip capacitor 10 nF 50 V WALSIN C8 Chip capacitor 100 nF 50 v WALSIN C9 Chip capacitor 100 nF 50 v WALSIN C10 Chip capacitor 15 pF 50 V WALSIN C11 Chip capacitor 15 pF 50 V WALSIN C12 Chip capacitor 100 nF 50 v WALSIN C13 Chip capacitor 5 pF 50 V WALSIN C14 Chip capacitor 5 pF 50 V WALSIN C15 Chip capacitor 100 nF 50 v WALSIN C16 Electrolyti...

Page 28: ... 4 7 K YAGEO R20 Chip Resistor 0805 5 100 K YAGEO R21 Chip Resistor 0805 5 10 K YAGEO R22 Chip Resistor 0805 5 2 2 K YAGEO R23 Chip Resistor 0805 5 100 K YAGEO R24 Chip Resistor 0805 5 10 K YAGEO R25 Chip Resistor 0805 5 10 K YAGEO R26 Chip Resistor 0805 5 1 K YAGEO R27 Chip Resistor 0805 5 100 K YAGEO R28 Chip Resistor 0805 5 10 K YAGEO R29 Chip Resistor 0805 5 100 K YAGEO R30 Chip Resistor 0805 ...

Page 29: ...BEL FUSE L1 Ferite bead 2012 0 1uH 25 MHZ 50 OHM SAMWHA 100 MHz 75 Ohm CN1 3 Pin Connector Molex 5267 03 MOLEX CN2 Power jack CN3 STAR TAC Connector 6008 CN4 2 Pin Connector Molex 53398 02 MOLEX CN5 24 Pin FPC Connector Molex 52610 24 MOLEX CN7 12 PIN connector Molex 79107 12 MOLEX CN8 6 Pin Connector Molex 79107 06 MOLEX CN9 9 Pin Connector Molex 53398 09 MOLEX PCB PCB MAIN CMP 10 V2 0 JND ...

Page 30: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 30 41 Date 2002 07 25 8 PANEL PCB Top View ...

Page 31: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 31 41 Date 2002 07 25 8 1 PANEL PCB ASS Y Bottom View ...

Page 32: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 32 41 Date 2002 07 25 8 2 PANEL PCB ASS Y Top View ...

Page 33: ...CMP 10 Service Manual CMP 10 Rev 1 00 P 33 41 Date 2002 07 25 8 3 PANEL PCB ASS Y Bottom View ...

Page 34: ... Chip Resistor 0805 1 k 5 YAGEO R8 Chip Resistor 0805 2 k 5 YAGEO R9 Chip Resistor 0805 2 2 M 5 YAGEO R10 Chip Resistor 0805 4 7 k 5 YAGEO R11 Chip Resistor 0805 24 k 5 YAGEO R12 Chip Resistor 0805 2 2 M 5 YAGEO R13 Chip Resistor 0805 1 k 5 YAGEO R14 Chip Resistor 0805 220 Ohm 5 YAGEO R15 Chip Resistor 0805 10 k 5 YAGEO R16 Chip Resistor 0805 2 7 k 5 YAGEO R17 Chip Resistor 0805 10 k 5 YAGEO R18 C...

Page 35: ...Chip Capacitor 0805 10 nF 20 WALSIN C11 Chip Capacitor 0805 10 nF 20 WALSIN CN1 Magnetic head N2 12 pin Molex Molex 87049 1016 MOLEX CN3 6 pin Molex Molex 87049 0616 MOLEX CN4 MAGNETIC HEAD SW1 TACT SWITCH SKHCAD301A ALPS ELECTRIC SW2 TACT SWITCH SKHCAD301A ALPS ELECTRIC PCB PANEL PCB CMP 10 V2 0 JND ...

Page 36: ...battery pack 2 2 Battery ICR18650 20 2 3 Battery Pack Model P21R04 03 S01 3 Ratings 3 1 Nominal Capacity 2000 mAh 0 2 C Discharge 3 2 Nominal Voltage 7 4 V 3 3 End Voltage 5 5 V 3 4 Charging Method CC CV Constant Voltage with Limited current 3 5 Charging Voltage 8 4 V 3 6 Charging Current Standard charge 1000 mA 3 Hr Rapid charge 2000 mA 2 5 Hr 3 7 Max Charge current 2000 mA 3 8 Max Discharge curr...

Page 37: ...he test shall be higher than class 0 5 a high impedance type 7 Characteristics 7 1 Standard Charge Standard charge means charging the battery pack with a charge current 1000 mA with constant voltage of 8 4 V with 3 0Hr cutoff 7 2 Initial Capacity Initial capacity is defined as the initial discharge capacity of the battery pack which is measured with discharge current of 400 mA with 5 5 V cutoff wi...

Page 38: ...f Relative Discharge Capacity 80 100 95 at 0ºC 25ºC 40ºC 7 6 Storage Characteristics Remaining capacity of the battery pack which was stored at 25 5ºC for 30 days is measured by discharge capacity Conditions are Standard charge before storage Discharge current 400 mA with 5 5 V cutoff Remaining Capacity after the storage 80 8 Function of Protection Circuit Module hereinafter PCM 8 1 Overcharge Pro...

Page 39: ...ry pack with a resistor less than 100 m Ohm 20 times every second Criteria PCM shall operate and stop discharging OCV 7 2V No damage such as leakage flame fire was allowed 9 3 Overdischarge Test Test method Discharge the battery pack with current 1 0 C for 12 hours Criteria PCM shall operate and stop discharging Capacity 87 No damage such as leakage flame fire was allowed 10 Mechanical Characteris...

Page 40: ... and Prohibition Before using and handling the battery pack see carefully attached Handling Instruction for Lithium Ion Rechargeable Battery Pack 13 Others 13 1 Storage for a Long Term If the battery pack is kept for a long term 3 months or more it is strongly recommended that the battery pack be preserved at dry and low temperature atmosphere ...

Page 41: ...battery in water or any type of liquid Do not expose the battery to any type of water such as rain or moisture as it might heat corrode or not function occasionally 8 Do not connect the battery reversed in positive and negative terminals Do not charge the battery with polarities reversed as it may swell or explode 9 Do not use any chargers not specified by manufacturer Do not charge the battery un...

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