Jandy FHPM Installation And Operation Manual Download Page 11

Page 11 

ENGLISH

  

 

Jandy

®

 Pro Series FHPM Pump   

|

   Installation & Operation Manual

3.3  Pressure Testing

When pressure testing a system with water, air 

is often trapped in the system during the filling 

process. This air will compress when the system is 

pressurized. Should the system fail, this trapped air 

can propel debris at a high speed and cause injury. 

Every effort to remove trapped air must be taken, 

including opening the bleed valve on the filter and 

loosening the pump basket lid on the filter pump 

while filling the pump.

 WARNING

Trapped air in system can cause filter lid to be blown 

off, which can result in death, serious personal 

injury, or property damage. Be sure all air is properly 

out of system before operating. DO NOT USE 

COMPRESSED AIR TO PRESSURE TEST OR 

CHECK FOR LEAKS.

 WARNING

Do not pressure test above 35 PSI. Pressure 

testing must be done by a trained pool professional. 

Circulation equipment that is not tested properly can 

fail, which could result in severe injury or property 

damage.

 WARNING

When pressure testing the system with water, it is 

very important to make sure that the pump basket 

lid on the filter pump is completely secure.

 WARNING

1. 

Fill the system with water, being careful to 

eliminate trapped air.

2. 

Pressurize the system with water to no more 

than 

35 PSI

.

3. 

Close the valve to trap pressurized water in the 

system.

4. 

Carefully observe the system for leaks and/or 

pressure decay.

Section 4.  Operation

4.1 Start-up

Never run the pump without water. Running the 

pump “dry” for any length of time can cause severe 

damage to both the pump and motor and will void 

the warranty.

 CAUTION

If this is a new pool installation, make sure all piping 

is clear of construction debris and has been properly 

pressure tested. Check the filter for proper installation, 

verifying that all connections and clamps are secure 

according to the manufacturer’s recommendations.

To avoid risk of property damage, severe personal 

injury, or death, verify that all power is turned off 

before starting this procedure.

 WARNING

1. 

Release all pressure from the system and open 

the filter pressure release valve. 

2. 

Take one of the following actions:

 

–  If the pump is located below the water level 

of the pool, open the filter pressure release 

valve to prime the pump with water.

 

–  If the pump is located above the water level, 

remove the lid and fill the basket with water 

before starting the pump.

3. 

Prior to replacing the lid, check for debris 

around the lid o-ring seat. Debris around the lid 

o-ring seat will cause air to leak into the system, 

and make it difficult to prime the pump. 

4. 

Hand-tighten

 the lid to make an air tight seal. 

Do not use any tools to tighten the lid: hand-

tighten only

. Ensure that the lid is secure. Make 

sure all valves are open and the unions are tight.

5. 

Restore power to the pump and then turn it on.

6. 

Once all the air has left the filter, close the filter 

pressure release valve.

7. 

The pump should prime. The time it takes to 

prime will depend on the elevation and length of 

pipe used on the suction supply pipe. See  

Section 3.1.3.3, Installation Recommendations

 

for proper elevation and pipe size.

8. 

If the pump does not prime and all the 

instructions to this point have been followed, 

check for a suction leak. If there is no leak, 

repeat Steps 2 through 7.

9. 

For technical assistance, call Zodiac Technical 

Support at 1.800.822.7933.

Section 5.  Service and 

Maintenance

5.1  Routine Maintenance

To avoid the risk of property damage, severe 

personal injury, and/or death, turn off the pump and 

switch off the circuit breaker to the pump motor 

before servicing the pump.

 WARNING

Inspect the pump basket for debris by looking through 

the clear pump lid. Remove any debris, because as 

debris accumulates, it will begin to block the flow 

of water through the pump. Keep the basket clean to 

improve the performance of the pump.

Summary of Contents for FHPM

Page 1: ... this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void the warranty Improper installation and or operation can create unwanted electrical hazard which can cause serious injury property damage or death ATTE...

Page 2: ...ntion Guidelines 5 Section 2 General Description 6 2 1 Introduction 6 2 2 Description 6 Section 3 Installation 6 3 1 Plumbing 6 3 2 Electrical Installation 9 3 3 Pressure Testing 11 Section 4 Operation 11 4 1 Start up 11 Section 5 Service and Maintenance 11 5 1 Routine Maintenance 11 5 2 Winterizing the Pump 12 Section 6 Troubleshooting 12 6 1 Troubleshooting 13 Section 7 Product Specifications an...

Page 3: ...without the test button being pushed a ground current is flowing indicating the possibility of electrical shock Do not use the pump Disconnect the pump and have the problem corrected by a qualified service representative before using Due to the potential risk of fire electric shock or injuries to persons Jandy Pro Series Pumps must be installed in accordance with the National Electrical Code NEC a...

Page 4: ... SAFETY INSTRUCTIONS Check all clamps bolts lids lock rings and system accessories to ensure they are properly installed and secured before testing RELEASE ALL AIR in the system before testing Water pressure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These ...

Page 5: ... Figure 1 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction fitting assembly and it s cover s maximum design flow rate The suction outlet drain assembly and its cover must comply with the latest version...

Page 6: ...aterials These materials were chosen for their strength and corrosion resistance The pump is driven by an electric motor directly attached to the pump impeller As the electric motor turns it causes the impeller to turn which forces water to flow through the pump The water flows through the pump inlet and then into the filter basket The basket assembly pre strains traps large particles The water th...

Page 7: ...ture service by leaving a clear area around the pump Allow plenty of space above the pump to remove the lid and basket for cleaning 8 If the equipment is under cover provide adequate lighting 3 1 3 Replacement of Existing Pump Jandy Pro Series FHP pumps can easily replace several other pumps the Hayward Super Pump Hayward Super II Pentair SuperFlo Pentair WhisperFlo Jandy Pro Series PlusHP PHP Jan...

Page 8: ...lo and WhisperFlo are registered trademarks of Pentair Water Pool and Spa Inc Pump Height Suction Side Height No Base Required Hayward Super Pump Pentair SuperFlo Sta Rite SuperMax Small Base Hayward Super II Jandy PlusHP Jandy Max HP Small Base Large Base Sta Rite Max E Pro Sta Rite Dura Glas Sta Rite Dura Glas II Sta Rite Max E Glas Small Base with Spacers Pentair WhisperFlo Sta Rite Dyna Glas F...

Page 9: ...must be listed or certified to the latest published version of ANSI ASME A112 19 8 or its successor standard ANSI APSP 16 The suction outlets of the main drains must be at least 3 feet apart or at different planes The suction outlets can be a drain and skimmer two 2 drains two 2 skimmers or a skimmer with an equalizer line installed For additional details and guidelines refer to ANSI APSP 7 the st...

Page 10: ...st be used Bond the motor using the external bonding lug provided on the motor frame To avoid the risk of property damage severe personal injury and or death always disconnect the power source before working on a motor or its connected load WARNING To avoid the risk of property damage severe personal injury and or death make sure that the control switch or time clock is installed in an accessible ...

Page 11: ...d clamps are secure according to the manufacturer s recommendations To avoid risk of property damage severe personal injury or death verify that all power is turned off before starting this procedure WARNING 1 Release all pressure from the system and open the filter pressure release valve 2 Take one of the following actions If the pump is located below the water level of the pool open the filter p...

Page 12: ...the filter pressure release valve 5 2 Winterizing the Pump The pump must be protected when freezing temperatures are expected Allowing the pump to freeze will cause severe damage and void the warranty CAUTION Do not use antifreeze solutions in the pool spa or hot tub systems Antifreeze is highly toxic and may damage the circulation system The only exception to this is Propylene Glycol For more inf...

Page 13: ...should create a seal If the unions still do not seal gently tighten with a large pair of tongue and groove pliers Do not over tighten There is no air in the system but the pressure is still low It is possible that debris is caught in the pump impeller The pump impeller moves the water and the vanes in the impeller can become blocked with debris 1 Turn off the pump Switch off the circuit breaker to...

Page 14: ...1 0 2 R0479702 4 Diffuser FHP Diffuser w O ring Hardware Backplate O ring 1 5 1 5 2 2 0 2 0 2 2 5 R0479701 5 Mechanical Seal Carbon and Ceramic 1 Set All R0479400 6 Pump Body FHP Body and Backplate O ring All R0479800 7 Motor Mounting Foot FHP All R0479900 8 Lid w Locking Ring FHP Lid w Locking Ring Lid O ring All R0480000 9 Pump Debris Filter Basket FHP All R0480100 10 Drain Plug w O ring Set of ...

Page 15: ...0 120 130 140 150 160 170 180 190 200 210 220 230 240 250 0 5 10 15 20 25 30 35 FloPro FHPM 1 5 HP 3450 RPM FloPro FHPM 1 0 HP 3450 RPM FloPro FHPM 75 HP 3450 RPM FloPro FHPM 2 0 HP 1725 RPM FloPro FHPM 1 5 HP 1725 RPM FloPro FHPM 1 0 HP 1725 RPM FloPro FHPM 2 0 HP 3450 RPM FloPro FHPM 2 5 HP 3450 RPM Total Dynamic Head Feet of Water Pounds Per Square Inch PSI Jandy FloPro Series Pumps Max Rated F...

Page 16: ...ons without Base or Spacers CONFORMS TO UL 1081 CERTIFIED TO CSA C22 2 NO 108 7 4 Physical and Operational Specifications 7 4 1 Specifications Table 4 FHPM Pump Specifications Model No HP Voltage Amps Pipe Size Carton Weight Overall Length A FHPM 75 0 75 230 115 5 4 10 8 1 2 40 6 25 3 16 FHPM 1 0 1 00 230 115 7 1 14 2 2 2 41 2 25 3 16 FHPM 1 5 1 50 230 115 8 0 16 2 2 42 6 25 FHPM 2 0 2 00 230 115 ...

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