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ENGLISH

  

 

Jandy

®

 Pro Series FHPM Pump   

|

   Installation & Operation Manual

RECOMMENDED MINIMUM WIRE SIZE (AWG) FOR FHP PUMPS* 

Distance from Sub-Panel

0-50 Feet

50-100 Feet

100-150 Feet

150 Feet-200 Feet

Model

Branch Fuse AMPS

Class: CC, G, H, J, K, 

RK, or T

Voltage

Voltage

Voltage

Voltage

230 VAC 115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

FHPM 0.75HP

15A

15A

14

12

12

8

10

6

8

6

FHPM 1.0HP

15A

20A

14

10

10

8

8

6

8

4

FHPM 1.5HP

15A

20A

12

10

10

6

8

6

6

4

FHPM 2.0HP

15A

20A

12

8

8

6

6

4

6

3

FHPM 2.5HP

15A

N/A

12

N/A

8

N/A

6

N/A

6

N/A

FHPM 1.0HP-2-Speed 

15A

N/A

14

N/A

10

N/A

8

N/A

8

N/A

FHPM 1.5HP-2-Speed

15A

N/A

12

N/A

10

N/A

8

N/A

6

N/A

FHPM 2.0HP-2-Speed 

15A

N/A

12

N/A

8

N/A

6

N/A

6

N/A

*Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code

®

 (NEC

®

) and 

local codes must be followed. Table shows minimum wire size and branch fuse recommendations for a typical installation per NEC.

Table 3.   Recommended Minimum Wire Size for FHP Pumps

Failure to provide data plate voltage (within 10%) 

during operation will cause the motor to overheat 

and void the warranty.

 CAUTION

3.2.2  Bonding and Grounding

1. 

In addition to being properly grounded as 

described below in Sec. 3.2.3, and in accordance 

with the requirements of the National Electrical 

Code (NEC), or in Canada the Canadian 

Electrical Code (CEC), the pump motor must 

be bonded to all metal parts of the swimming 

pool, spa or hot tub structure and to all electrical 

components and equipment associated with the 

pool/spa water circulation system.

2. 

The bonding must be accomplished by using a 

solid copper conductro, No. 8 AWG or larger. 

In Canada No. 6 AWG or larger must be used. 

Bond the motor using the external bonding lug 

provided on the motor frame. 

To avoid the risk of property damage, severe 

personal injury, and/or death, always disconnect 

the power source before working on a motor or its 

connected load.

 WARNING

To avoid the risk of property damage, severe 

personal injury, and/or death, make sure that 

the control switch or time clock is installed in an 

accessible location so that in the event of an 

equipment failure or a loose plumbing fitting the 

equipment can be turned off. This location must not 

be in the same area as the pool pump, filter, and 

other equipment.

 WARNING

The pump must be permanently connected to a 

dedicated electrical circuit. No other equipment, 

lights, appliances or outlets may be connected to 

the pump circuit, with the exception of devices that 

may be required to operate simultaneously with the 

pump, such as a chlorinating device or heater.

 CAUTION

3.2.3  Electrical Wiring

To avoid risk of property damage, severe personal 

injury, or death, always ground before connecting to 

an electrical power supply.

 WARNING

1. 

The pump motor must be securely and 

adequately grounded using the green screw 

provided. Ground before attempting to connect 

to an electrical power supply. 

Do not ground to 

a gas supply line.

2. 

Wire size must be adequate to minimize a 

voltage drop during the start-up and operation 

of the pump. See Table 3 for suggested wire 

sizes.

3. 

Insulate all connections carefully to prevent 

grounding or short-circuits. Provide extra 

protection for sharp edges on terminals. To 

prevent wire nuts from loosening, tape them 

using a suitable, listed (UL, ETL, CSA) 

electrical insulating tape. For safety, and to 

prevent entry of contaminants, reinstall all 

conduit and terminal box covers. 

Do not force 

connections into the conduit box

.

4. 

To configure the internal wiring of the pump 

motor for the correct voltage, refer to the 

diagram on the motor data plate.

Summary of Contents for FHPM

Page 1: ... this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void the warranty Improper installation and or operation can create unwanted electrical hazard which can cause serious injury property damage or death ATTE...

Page 2: ...ntion Guidelines 5 Section 2 General Description 6 2 1 Introduction 6 2 2 Description 6 Section 3 Installation 6 3 1 Plumbing 6 3 2 Electrical Installation 9 3 3 Pressure Testing 11 Section 4 Operation 11 4 1 Start up 11 Section 5 Service and Maintenance 11 5 1 Routine Maintenance 11 5 2 Winterizing the Pump 12 Section 6 Troubleshooting 12 6 1 Troubleshooting 13 Section 7 Product Specifications an...

Page 3: ...without the test button being pushed a ground current is flowing indicating the possibility of electrical shock Do not use the pump Disconnect the pump and have the problem corrected by a qualified service representative before using Due to the potential risk of fire electric shock or injuries to persons Jandy Pro Series Pumps must be installed in accordance with the National Electrical Code NEC a...

Page 4: ... SAFETY INSTRUCTIONS Check all clamps bolts lids lock rings and system accessories to ensure they are properly installed and secured before testing RELEASE ALL AIR in the system before testing Water pressure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These ...

Page 5: ... Figure 1 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction fitting assembly and it s cover s maximum design flow rate The suction outlet drain assembly and its cover must comply with the latest version...

Page 6: ...aterials These materials were chosen for their strength and corrosion resistance The pump is driven by an electric motor directly attached to the pump impeller As the electric motor turns it causes the impeller to turn which forces water to flow through the pump The water flows through the pump inlet and then into the filter basket The basket assembly pre strains traps large particles The water th...

Page 7: ...ture service by leaving a clear area around the pump Allow plenty of space above the pump to remove the lid and basket for cleaning 8 If the equipment is under cover provide adequate lighting 3 1 3 Replacement of Existing Pump Jandy Pro Series FHP pumps can easily replace several other pumps the Hayward Super Pump Hayward Super II Pentair SuperFlo Pentair WhisperFlo Jandy Pro Series PlusHP PHP Jan...

Page 8: ...lo and WhisperFlo are registered trademarks of Pentair Water Pool and Spa Inc Pump Height Suction Side Height No Base Required Hayward Super Pump Pentair SuperFlo Sta Rite SuperMax Small Base Hayward Super II Jandy PlusHP Jandy Max HP Small Base Large Base Sta Rite Max E Pro Sta Rite Dura Glas Sta Rite Dura Glas II Sta Rite Max E Glas Small Base with Spacers Pentair WhisperFlo Sta Rite Dyna Glas F...

Page 9: ...must be listed or certified to the latest published version of ANSI ASME A112 19 8 or its successor standard ANSI APSP 16 The suction outlets of the main drains must be at least 3 feet apart or at different planes The suction outlets can be a drain and skimmer two 2 drains two 2 skimmers or a skimmer with an equalizer line installed For additional details and guidelines refer to ANSI APSP 7 the st...

Page 10: ...st be used Bond the motor using the external bonding lug provided on the motor frame To avoid the risk of property damage severe personal injury and or death always disconnect the power source before working on a motor or its connected load WARNING To avoid the risk of property damage severe personal injury and or death make sure that the control switch or time clock is installed in an accessible ...

Page 11: ...d clamps are secure according to the manufacturer s recommendations To avoid risk of property damage severe personal injury or death verify that all power is turned off before starting this procedure WARNING 1 Release all pressure from the system and open the filter pressure release valve 2 Take one of the following actions If the pump is located below the water level of the pool open the filter p...

Page 12: ...the filter pressure release valve 5 2 Winterizing the Pump The pump must be protected when freezing temperatures are expected Allowing the pump to freeze will cause severe damage and void the warranty CAUTION Do not use antifreeze solutions in the pool spa or hot tub systems Antifreeze is highly toxic and may damage the circulation system The only exception to this is Propylene Glycol For more inf...

Page 13: ...should create a seal If the unions still do not seal gently tighten with a large pair of tongue and groove pliers Do not over tighten There is no air in the system but the pressure is still low It is possible that debris is caught in the pump impeller The pump impeller moves the water and the vanes in the impeller can become blocked with debris 1 Turn off the pump Switch off the circuit breaker to...

Page 14: ...1 0 2 R0479702 4 Diffuser FHP Diffuser w O ring Hardware Backplate O ring 1 5 1 5 2 2 0 2 0 2 2 5 R0479701 5 Mechanical Seal Carbon and Ceramic 1 Set All R0479400 6 Pump Body FHP Body and Backplate O ring All R0479800 7 Motor Mounting Foot FHP All R0479900 8 Lid w Locking Ring FHP Lid w Locking Ring Lid O ring All R0480000 9 Pump Debris Filter Basket FHP All R0480100 10 Drain Plug w O ring Set of ...

Page 15: ...0 120 130 140 150 160 170 180 190 200 210 220 230 240 250 0 5 10 15 20 25 30 35 FloPro FHPM 1 5 HP 3450 RPM FloPro FHPM 1 0 HP 3450 RPM FloPro FHPM 75 HP 3450 RPM FloPro FHPM 2 0 HP 1725 RPM FloPro FHPM 1 5 HP 1725 RPM FloPro FHPM 1 0 HP 1725 RPM FloPro FHPM 2 0 HP 3450 RPM FloPro FHPM 2 5 HP 3450 RPM Total Dynamic Head Feet of Water Pounds Per Square Inch PSI Jandy FloPro Series Pumps Max Rated F...

Page 16: ...ons without Base or Spacers CONFORMS TO UL 1081 CERTIFIED TO CSA C22 2 NO 108 7 4 Physical and Operational Specifications 7 4 1 Specifications Table 4 FHPM Pump Specifications Model No HP Voltage Amps Pipe Size Carton Weight Overall Length A FHPM 75 0 75 230 115 5 4 10 8 1 2 40 6 25 3 16 FHPM 1 0 1 00 230 115 7 1 14 2 2 2 41 2 25 3 16 FHPM 1 5 1 50 230 115 8 0 16 2 2 42 6 25 FHPM 2 0 2 00 230 115 ...

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