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Model DP Oil-Fired Heater

Page 19

6.

Check the adjustment by turning the filter pump

OFF. The heater's burner should shut off

immediately. If it does not, restart the filter pump

and repeat Steps 5 and 6. Check the adjustment

again.

7.

Return the pool temperature control to the

desired temperature.

It may be necessary to repeat these steps to get

a proper setting. The switch must be set so that the

heater will not fire unless the pump is running. If a

proper setting cannot be reached, contact the factory

service department.

7.7 Temperature Rise

The Laars XL-3 pool and spa heater has an

internal bypass which accommodates a wide range of

water flow. The bypass assures constant heat

exchanger flow even though flow through the filter

system will vary depending on how dirty the filter is.

For most installations, an external bypass valve is

not needed in the heater water piping. This is due to

the large size of the heater's internal bypass valve. If

the pump flow rate is known to significantly exceed

60 gpm (3.8 l/s), an external bypass will be needed to

assure proper heater operation.

Water flow should be confirmed upon start-up of

the heater and in most servicing situations. If the flow

is not normal, corrections must be made to the pool

system. Flow is evaluated by determining the water

temperature rise through the heat exchanger.

Before checking the temperature rise, make sure

that the pool filter is clean. If necessary, clean all

components of the filter system. Temperature rise is

measured in the outlet of the far-right tubes when

facing the inlet/outlet water heater. To measure the

temperature rise, turn off the filter pump and remove

the 1/4" brass plug to the right of, and just below the

level of the outlet water pipe. This is mounted flush

with the heater jacket (see Figure 19). With the plug

removed, install the special thread adapter and

"Pete’s" plug fitting and insert a pocket thermometer.

A temperature rise measurement kit is available

through your Jandy distributor. See section 10 of this

manual for the correct kit number.

Use the following procedure to adjust the

external bypass valve to assure proper water flow

through the heat exchanger.

1.

Clean the filter.

2.

Install a thermometer in the 1/4" NPT threaded

opening in the front header casting as shown in

Figure 19.

3

Close the manual bypass valve.

4.

Set the heater's control to the "OFF" position.

5.

Start the filter pump.

6.

After three minutes, note and record the

thermometer reading. This is the pool water

temperature.

7.

Start the heater by setting the control to the "ON"

position and set the thermostat high enough to

call for heat. Allow the heater to operate for five

minutes or more. Note and record the

thermometer reading. Subtract pool water

temperature from this reading. This difference is

the temperature rise. If your measured

temperature rise is within the range of 16° to

20°F (8.9° to 11.1°C), skip step 8.

8.

Gradually open the manual bypass valve until the

temperature rise falls within the range of 16° to

20°F (8.9° to 11.1°C)

9.

After obtaining the correct temperature rise,

scribe a line on the bypass shaft and case to

mark the correct adjustment position. Wire or

remove the valve handle to prevent tampering.

If temperature rise is too high, there is inadequate

flow, possibly requiring a change to the piping system

or a larger pump. Before proceeding with any

changes, verify proper heater operation. A problem

with the heater's internal bypass assembly will effect

measured temperature rise.

SECTION  8.

Maintenance

8.1 Water Chemistry

The mineral content of swimming pool water

increases daily due to natural evaporation and the

addition of sanitizing chemicals. If the mineral

concentration in the pool gets too high, the excess

minerals will deposit on the walls of the pool, in the

filter system, and in the heater tubes.

Figure 19. Thermometer Placement.

Summary of Contents for DP3000

Page 1: ...erty damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL FUEL Do not try to light...

Page 2: ...Sanitizing Chemicals 13 SECTION 6 Electrical 6 1 GeneralInformation 14 6 2 MainPower 14 6 3 Bonding 14 6 4 Auxiliary Time Clock Wiring 14 SECTION 7 Operating Instructions 7 1 NormalOperation 15 7 2 S...

Page 3: ...cautions are identified by the symbol Be sure to read and comply with all of the warnings and cautions WARNING For your safety do not store gasoline or other flammable liquids or vapors in the vicinit...

Page 4: ...nstallation date and name of the installer Shipping costs are not included in the warranty coverage The warranty does NOT cover damage caused byimproperassembly installation operationorfield modificat...

Page 5: ...ee Section 2 3 3 Non combustible bases are available from your Jandy distributor 1 8 Specifications 1 8 1 General Specifications 1 InstallationLocation Certified for use In the USA Indoor and Outdoor...

Page 6: ...ned Use the two screws supplied in the small envelope to secure the ends together Install the inner stack 7 18cm diameter on the collar of the flue collector before attaching the vent cap outdoor inst...

Page 7: ...carpet floor without placing a noncombustible platform between the floor and the heater The heater can be installed on a combustible floor if a noncombustible base assembly available from Jandy is us...

Page 8: ...pen on three sides This prevents combustion gases from being diverted into living areas through doors windows or gravity inlets If the heater is installed close to a structure protect it from rain wat...

Page 9: ...ough horizontal ducts each opening and duct must provide one square inch of flow area for each 2000 BTU Hr 0 6 kW The XL 3 model DP3000 has an input rating of 315 000 BTU Hr The vent opening requireme...

Page 10: ...ble provisions of the local buildingcodes 2 In Canada CAN CGA B149 1 or 2 Avoid terminating heater vents near air conditioning or air supply fans The fans can pick up exhaust flue products from the he...

Page 11: ...l oil or 2 diesel fuel will be used to supply the heater Laars XL 3 heaters as shipped from the factory are certified to operate at sea level but the burner air shutter can be adjusted to operate the...

Page 12: ...the heater water connections are no more than six feet below the pool water surface and no more than 15 feet above it See instructions for pressure switch adjustment Section 7 6 for more information...

Page 13: ...heat exchanger on a previously installed heater be sure that all electrical power the gas supply and water supply have been turned off before starting the procedure Follow these step by step instructi...

Page 14: ...2 Replace the top assembly and fasten it in place with the eight screws 2 previously removed Install the inner stack 23 Reinstall the inner stack 1 Install the chimney cap assembly or barometric draft...

Page 15: ...ectly to the inlet outlet header by threading it into the hole 3 Route the discharge piping so that steam from the pipe does not endanger anyone near the heater Refer to your local installation codes...

Page 16: ...CAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga The National Electrical Code and most other codes require that all metallic componen...

Page 17: ...essure in the piping the contacts in the heater pressure switch close Figure 14 Wiring Diagram 60 Hz Model 2 The heater thermostat calls for heat completing the circuit between the two thermostat term...

Page 18: ...he firebox during shipping At initial start up and at start up after a prolonged period of non use inspect the firebox for damage or deterioration Remove the cover plate and plug from the inspection h...

Page 19: ...r Make sure of the proper air adjustment The air shutter is factory set for 12 C02 but verify this after installation When starting the heater follow these steps 1 Start the filter pump Let it run for...

Page 20: ...o close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on The pressure switch is preset at the factory for activation at 2 psi 14 kPa However it is adjustab...

Page 21: ...nstall the special thread adapter and Pete s plug fitting and insert a pocket thermometer A temperature rise measurement kit is available through your Jandy distributor See section 10 of this manual f...

Page 22: ...ed Level Free Chlorine or 1 0 to 3 0 ppm Bromine 3 0 to 5 0 ppm pH 7 2 to 7 6 Total Alkalinity TA 80 to 120 ppm Calcium Hardness CH 200 to 400 ppm Langelier Saturation Index SI 0 5 to 0 5 Cyanuric Aci...

Page 23: ...a circuit breaker was switched off during the winter be sure that the breaker is back on 6 Turn on the heater following the start up instruc tions in this manual see Section 7 2 8 3 Inspection and Se...

Page 24: ...e as necessary 12 Clean the heat exchanger using the following schedule After installation and first start up check the heat exchanger for black carbon soot buildup after the following periods of oper...

Page 25: ...eater switch OFF and call a service technician 9 2 Professional Troubleshooting Guide 9 2 1Introduction A qualified oil burner technician must service this equipment Frequently this service is availab...

Page 26: ...caused by Foulednozzle Fuel line air leaks Improper nozzle pressure pressure should be 100 psi Improper air setting see Section 9 2 3 4 4 Press the reset button on the motor If the unit does not star...

Page 27: ...Off Remove one of the thermostat leads from the primary control If the oil burner shuts off the problem is in the heater control circuit The circuit includes the pressure switch high limit safety swi...

Page 28: ...ness 135 f All R0057700 16 High Limit Switch Cover with Gasket All R0390400 17 ON OFF Switch with Cover and Gask All R0390500 19 Gasket Only All R0390600 20 Oil Burner Harness All R0057600 21 Connecto...

Page 29: ...PARTS COMPONENTS Not Shown 61 End Air Shutter All R0387800 62 Bulk Air Band All R0387900 63 Tube Gasket All R0388000 64 Motor 1 7 H P 3450 RPM All R0388100 65 Blower Wheel 4 1 4 x 3 7 16 All R0388200...

Page 30: ...UCTS 46 1 44 45 60 59 27 23 42 32 9 10 17 8 4 28 33 30 23 27 35 34 26 25 52 51 53 54 55 56 57 7 5 7 6 14 80 25 15 37 38 40 13 16 29 22 14 21 41 43 7 2 3 12 19 20 29 30 33 34 35 36 47 48 49 50 58 81 10...

Page 31: ...Model DP Oil Fired Heater Page 29 NOTES...

Page 32: ...ow rates outside the published minimum and maximum specifications 7 Use of non factory authorized parts or accessories in conjunction with the product s 8 Chemical contamination of combustion air or i...

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