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SERIES 35-60

24 VAC Microprocessor-Based 
Direct Spark Ignition Control

FEATURES

„

24 VAC microprocessor based DSI control

„

System diagnostic LED

„

Automatic reset 1 hour after lockout*

„

Multiple tries for ignition

„

Custom prepurge and interpurge timings**

„

Remote or local flame sensing

„

Flame sense test pins

DESCRIPTION

The Series 35-60 is a 24 VAC Microprocessor Based Direct Spark
Ignition Control designed for use in all types of heating applications.
The control utilizes a microprocessor to continually and safely, 
analyze and control the proper operation of the gas burner. Value
added features such as LED diagnostics, automatic one hour reset,
and flame current test pins highlight the controls benefits.

*

US Versions Only

** Prepurge Time Cannot Exceed Interpurge 

Time on European Models

Input Power

Control: 18-30 VAC 50/60 Hz 

(Class 2 Transformer)

Input Current Drain

300 mA @ 24 VAC and
gas valve relay energized
(control only)

Gas Valve Rating

2.0A @ 24 VAC

Operating Temperature

-40ºF to +160ºF
-40ºC to +71ºC

Flame Sensitivity

.7

μ

A minimum

Flame Failure Response Time

0.8 seconds maximum

Types of Gases

Natural, LP, or manufactured

Spark Rate

Line frequency (50/60 sparks/ sec.)

Size (LxWxH)

5.69 x 3.94 x 1.87 inches (with cover)
14.45 x 10.0 x 4.75 cm (with cover)

Weight

8 ounces (nominal)
224 grams (nominal)

Enclosure

Gray (Noryl N-190) fire retardant plastic
lntegral standoffs optional

Moisture Resistance

Conformal coated to operate to 95% R.H. 
Care must be taken to protect module from
direct exposure to water

Tries for ignition

One or three try versions available

Trial for ignition Periods

4.0, 7.0, 10.0, or 15.0 seconds standard
Contact factory for other settings

Prepurge & Interpurge

None, 15, or 30 seconds depending on model.

Without prepurge there is a one second delay 

before the first try for ignition

Edge Connect Version

Optional Edge connect model for 
replacement product

SPECIFICATIONS

APPLICATIONS

„

Gas Furnaces

„

Boilers

„

Water Heaters

„

Commercial Cooking and other Similar Appliances

®

35.60.03

Agency Certifications

UL Component Recognized System. 
Design certified to UL 372, file MH8817. 
Software conforms to UL 1998 requirements.

Design certified to ANSI Z21.20, and EN 298
CAN/ CSA C22.2 No. 199-M89

CE Approved to EN 298:2003

Page 11

Summary of Contents for ROTISSERIE

Page 1: ...rvice Mesquite Texas 75149 972 288 9488 Fax READ AND UNDERSTAND THIS OPERATIONS AND SERVICE MANUAL BEFORE USING THIS MACHINE FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN PERSONAL INJURY OR...

Page 2: ...ATTENTION Le regulateur de pression fourni avec cet appareil doit etre utillise Ce regulateurest regle pour une pression de sortie de 15 cm po de colonne d eau SN_______________...

Page 3: ...re As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly durin...

Page 4: ......

Page 5: ...ROTISSERIE OPERATIONS AND SERVICE MANUAL MANUFACTURED BY J R MANUFACTURING Rev 12 21...

Page 6: ......

Page 7: ...RARED 8 WIRING SCHEMATIC 10 IGNITION CONTROL INSTRUCTIONS 11 GAS PILOT SAFETY VALVE INSTRUCTIONS 14 ELECTRONIC IGNITION GAS VALVES 16 33 34 36 51 42 48 PARTS INFRARED BURNERS STAR TURNER ASSEMBLY CHAI...

Page 8: ...and quick disconnect device or its associatedpiping to limit the appliance movement Use the hole provided in the base frame of the unit to attach a movement limitationdevice for example a steel cable...

Page 9: ...esistive construction in buildings with four or more stories Listed Type 1 hoods with automatic fire suppression systems and conform to NFPA 96 requirements A Exhaust hoods should be Page 2 In all cas...

Page 10: ...dering the shield must be in place Otherwise the infrareds will become clogged and rendered inoperative LOADING AND UNLOADING THE CHICKEN Each spit has one end that has been rounded off and one end th...

Page 11: ...e applicable this work is expedited by draining the water from the unit and cleaning with a commercial degreaser If grease is allowed to build up in the unit a grease fire may occur Wipe or wash down...

Page 12: ...compression spring you do not have to keep all spits in place at all times If your rotisserie has no star turner it utilizes our Spinnin Spitz design In this case a concealed chain and sprocket assemb...

Page 13: ...e end of the day Do not splash water or any cleaner on or wipe the burners since water or a cleaner will damage the ceramic burner faces If applicable remove all ashes and place in a tightly sealed me...

Page 14: ...breaker If tripped then reset Then check the motor overload contact assembly This is located inside a gray ROTISSERIE MOTION IS NOT SMOOTH Make sure that the load on the rotisserie is balanced If equi...

Page 15: ...here is not enough secondary combustion air at the burner face Your hood installer should be consulted INPUT POLARITY If a spark is present and the gas valve opens but the system shuts down after the...

Page 16: ...the same as the valve Refer to the manufacturer s specifications and replace either the valve or the Fenwal 05 14 so voltage ratings are compatible ERRATIC OPERATION If the system operates properly fo...

Page 17: ...Page 10...

Page 18: ...ivity 7 A minimum Flame Failure Response Time 0 8 seconds maximum Types of Gases Natural LP or manufactured Spark Rate Line frequency 50 60 sparks sec Size LxWxH 5 69 x 3 94 x 1 87 inches with cover 1...

Page 19: ...ely MULTI TRIAL MODEL Should the main burner fail to light or flame is not detected during the first trial for ignition period the gas valve is de energized and the control goes through an interpurge...

Page 20: ...s 7 microamps To measure flame current connect an analog DC microammeter to the FC FC terminals per figure Meter should read 7 uA or higher If the meter reads below 0 on scale meter leads are reversed...

Page 21: ...764 759 Dual Inlet Gas Pilot Safety Valve Thermocouple Operated R WHITE RODGERS DIVISION EMERSON ELECTRIC CO 9797 REAVIS ROAD ST LOUIS MISSOURI 63123 5398 INSTALLATION INSTRUCTIONS WHITE RODGERS Therm...

Page 22: ...approved for all gases only to the male threads of the plug DO NOT apply compound to first two threads Do not overtighten the plug 5 Apply pipe joint compound pipe dope that is ap proved for all gase...

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Page 32: ...Page 25...

Page 33: ...LP gas use conversion kit Pressure Regulator Setting Nat Gas 2 5 to 5 0 W C LP Gas 7 0 to 12 0 W C Ambient Temperature 40 to 175 F Pressure Rating 14 W C 1 2 PSI max Voltage 24 VAC Frequency 50 60 Hz...

Page 34: ...t ignition a fire and or explo sion may result 5 Do not use a control set for natural gas with LP gas or a control set for LP gas with natural gas Personal injury and or property damage gas suffocatio...

Page 35: ...en making electrical con nections After all gas and electrical connections are completed turn gas on and check for gas leaks with leak detection solution or soap suds Bubbles forming indicate a leak S...

Page 36: ...IFICATION All wiring should be installed in accordance with local and national electrical codes and ordinances Alwayscheckthattheelectricalpowersupplyusedagrees with the voltage and frequency shown on...

Page 37: ...educe pilot flame or counterclockwise to increase pilot flame 3 Replace the gasket and pilot adjust cover screw and tighten securely 4 Restore power to the system PRESSURE REGULATOR ADJUSTMENT These c...

Page 38: ...at to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Re...

Page 39: ...PARTS Page 32...

Page 40: ...7 57 LP Gas Orifice 57 8417 58 LP Gas Orifice 58 8225 PF 20 Burner Screen Set Covers 5 Burners 9438 Complete PF 20 IR Burner 8412 Ceramic Face 6 x 8 w Rope Gasket 8414 PF 20 Venturi Tube w Gasket PF 2...

Page 41: ...ler w Bushings No Shown 9405 7 8 Q D Bushing Main Shaft No Shown 8309 1 1 4 Q D Bushing Main Shaft No Shown 9037 7 8 Or 1 1 4 Main Rotisserie Shaft No Shown 9422 40 24 Tooth Sprocket Main Shaft No Sho...

Page 42: ...Rotisserie Wheel Stover Lock Nut 9571 2 O I Flanged Bushings 9003 S S Compression Spring 8415 2 9 16 Flat Washers 9585 5 S S Spring Washers 9002 Flex Top Lock Nut 9705 Trip Pin Roller Assy 8866 Trip...

Page 43: ...Side 6 9562 5 8 Keyed Socket Cap Bolt Drive Side 7 9517 Grease Fitting 8 9011 5 8 Bronze Bushing w Grease Hole 9 8310 14 Tooth Sprocket 10 9585 9 16 Flat Washer 11 9706 Tension Sprocket w Bushing 12...

Page 44: ...t Half Link Not Shown 9826 1 4 Sq Key For 1 1 4 Shaft Not Shown 9827 1 2 Sq Key For 1 15 16 Shaft Not Shown 8284 4 RPM Gearmotor Not Shown 8313 Motor Brake 4 RPM Not Shown 8326 5 4 RPM Gearmotor Not S...

Page 45: ...Replaced w One 9832 SPIT HOLDER ASSEMBLY Chain Drive S N 12000 12489 Wheel Bushing Kit 9004 Keyed SC Bolt 9562 Spring Bolt 9530 Rotisserie Wheel Spring Loaded Side Rotisserie Wheel Drive Side Stover L...

Page 46: ...706 w Bushing 9706 A 1 1 4 Main Shaft Shown w Sintered Bronze Bearing 9544 Stationary Sprocket 8718 40 Roller Chain 8214 40 Master Link 9402 14 Tooth Spit Sprockets 8310 CHAIN DRIVE CHAIN ROUTE S N 12...

Page 47: ...8212 CHAIN DRIVE MAIN SHAFT SPROCKET S N 12000 S N 12489 Chain Goes To Drive Motor Main Shaft 1 1 4 9037 1 15 16 9809 Q D Bushing 1 1 4 8206 1 15 16 8307 Main Drive Sprocket 40 36T 9087 40 54T 9500 4...

Page 48: ...SHAFT BEARING Goes To Drive Motor 1 1 4 Flanged Mount Bearing 8409 Grease Fitting 1 4 28 X 45 9518 1 15 16 Pillow Block Bearing 8203 1 8 PTF x 45 Grease Fitting 9814 Up Right Stanchion 21 22 23 24 Dra...

Page 49: ...One Per Bolt No Greasing Needed 8 9562 5 8 Keyed Socket Cap Bolt Drive Side 9 9517 Grease Fitting 10 9721 9 Tooth Sprocket 11 9585 9 16 Flat Washer 12 9810 4 Spit Stationary Gear 12 9811 6 Spit Stati...

Page 50: ...9572 3 16 Sq Key For Keyed Socket Cap Bolt Not Shown 9826 1 4 Sq Key For 1 1 4 Shaft Not Shown 9827 1 2 Sq Key For 1 15 16 Shaft Not Shown 8216 40 Offset Half Link Not Shown 8284 4 RPM Gearmotor Not S...

Page 51: ...ASSEMBLY Gear Drive S N 12490 12699 Wheel Bushing Kit 9807 Keyed SC Bolt 9562 Spring Bolt 9530 Rotisserie Wheel Spring Loaded Side Rotisserie Wheel Drive Side Stover Lock Nut 9571 2 O I Flanged Bushin...

Page 52: ...ring 9544 1 15 16 Main Shaft Will Use Sintered Bronze Bushing 9815 Stationary Gear 4 Spit 9810 6 Spit 9811 8 Spit 9812 84 8 Spit 9812 97 8 Spit Shown 9 Tooth Spit Sprockets 9721 STATIONARY GEAR DETAIL...

Page 53: ...Grease Fitting 9814 Up Right Stanchion 1 1 4 Flanged Mount Bearing 8409 1 15 16 Flanged Mount Bearing 9839 Grease Fitting 1 4 28 X 45 9518 MAIN SHAFT BEARING DETAIL For Gear Drive And Chain Drive Gea...

Page 54: ...n Chain Goes To Drive Motor Main Drive Sprocket 40 60T 9723 40 70T 9834 60 60T 9805 Main Shaft 1 1 4 9037 1 15 16 9809 Q D Bushing 1 1 4 8206 or 9776 1 15 16 8307 or 9838 40 Master Link 9402 60 Master...

Page 55: ...d Socket Cap Bolt Drive Side 10 9721 9 Tooth Sprocket 11 9840 5 8 Spacer Shaft Collar 11 9810 4 Spit Stationary Gear 11 9811 6 Spit Stationary Gear 11 9812 8 Spit Stationary Gear 12 9585 9 16 Flat Was...

Page 56: ...The Foot Not Shown 9572 3 16 Sq Key For Keyed Socket Cap Bolt Not Shown 9826 1 4 Sq Key For 1 1 4 Shaft Not Shown 9827 1 2 Sq Key For 1 15 16 Shaft Not Shown 8216 40 Offset Half Link Not Shown 8284 4...

Page 57: ...Kit 9842 Keyed SC Bolt 9833 Spring Bolt 9530 Rotisserie Wheel Spring Loaded Side Rotisserie Wheel Drive Side Stover Lock Nut 9571 2 Hi Temp Bushing 9708 S S Compression Spring 8415 9 16 Flat Washers 9...

Page 58: ...lephone our service department at 972 289 0801 at the first sign of 3 Labor to remove replace or repair defects under this warranty must be authorized by factory Premium time overtime and travel time...

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