J&M 1012 Operator'S Manual Download Page 27 | Manualshive

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TITLE

27

WEIGH SCALE SYSTEMS

Digi-Star 5-Point Scale System

For Grain Carts equipped with

STORM TRACKER

track systems

8

7

WEIGH SCALE SYSTEMS

Weigh Scale Scale System for Grain Carts Equipped with STORM TRACKER

Track Systems and 5-Point Scales Systems

# Description

Part. No.

1 2-7/8” Weigh Bar, 1” Pin Hole (278WB-T1)

JM0000355

1 2-7/8” Weigh bar, 5/8” Pin Hole (278WB-T)

JM0025856

2 Weigh Bar Receiver Weldment Scales 2-7/8” (WBW-278)

JM0000019

3 5 Point Junction Box (JB-5)

JM0019038

4 Battery Box with Strap (BB-2)

JM0000365

5 GT400 Indicator with Serial Port EZ-150, EZ-2000, EZ-400 (GT400)

JM0019040

5 GT 460 Indicator “Upgrade” includes serial port, downloader USB port

and alpha-numeric key pad (GT-460)

JM0015453

6 2-7/8” Weigh Bar Weldment for Track Beam (WBW-278T)

JM0018207

7 Power Cord to Battery, Digi Star (PC-1)

JM0025812

8 30’ Standard Cable for J-Box to Indicator (141837)

JM0025820

9 10’ Long Extension Cord to Mount Indicator in Cab (ECI-1)

JM0025815

10 20’ Long Extension Cord to Mount Indicator in Cab (ECI-2)

JM0025816

11 Optional “Y” Cable to Connect both Printer and Downloader (403037)

JM0025817

12 Flashdrive memory stick-programmed (114991)

JM0025819

GT-400

GT-460

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Summary of Contents for 1012

Page 1: ...OPERATORS MANUAL J M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com 1522 1412 1312 1222 1122 1112 1012 812 Rev 11 7 17 GRAIN CART ...

Page 2: ...2 Stance Rear Opposite Auger Sider Auger Sider Front ...

Page 3: ...7 Specifications 8 Bolt Torque Chart 9 11 Safety 12 Initial Operation Maintenance 13 Operating Instructions 14 Walking Tandem Dual Row Spacing 15 Lubrication Schedule 16 Troubleshooting 17 Adjusting Upper Lower Flighting 18 Storage Preparation 19 45 Repair Parts ...

Page 4: ... repair ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this implied with respect to tires or other parts or accessories not manufacture...

Page 5: ...re used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the message that follows and be alert to the possibility of personal injury or death This Safety Alert symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently ...

Page 6: ...r 520 85R42 4 1 2 Diameter 16 100 lbs 1 125 Bushels 16x42 18x38 18x42 480 80R42 520 85R38 or 520 85R42 4 1 2 Diameter 16 500 lbs 1 300 Bushels 18x42 Heavy 520 85R42 4 1 2 Diameter 19 100 lbs 1 375 Bushels 18x42 Heavy 520 85R42 4 1 2 Diameter 19 300 lbs Walking Tandem Dual Wheels Option Capacity Wheels 4 Tires 4 Spindles 4 Total Weight approx 1 175 Bushels 21 700 lbs 10 67 lbs sq inch 14 94 lbs sq ...

Page 7: ...eter 17 600 lbs 1 225 Bushels 18x42 Heavy 520 85R42 4 1 2 Diameter 17 800 lbs Tracks Option Capacity Total Weight approx Compaction Rate Compaction Rate LT Series 1 155 Bushels 22 800 lbs 10 67 lbs sq inch 14 94 lbs sq inch 1 275 Bushels 23 200 lbs 11 96 lbs sq inch 1 500 Bushels 24 300 lbs 13 69 lbs sq inch 22 SERIES The low side of the grain cart features a bolt on tankdesignthat extends toward ...

Page 8: ... 16 5 8 3 4 13 16 15 16 1 1 8 1 5 16 1 1 2 6 12 23 36 55 78 110 192 306 467 8 17 31 48 75 106 149 261 416 634 10 19 35 55 85 121 170 297 474 722 13 26 47 75 115 164 230 403 642 979 14 27 49 78 120 171 240 420 669 1020 18 37 67 106 163 232 325 569 907 1383 MARKING ON HEAD SAE 2 SAE 5 SAE 8 LBS FT LBS FT LBS FT N m N m N m Diameter Millimeters Thread Pitch 6 x 1 0 8 x 1 25 10 x 1 5 12 1 75 14 x 2 0 ...

Page 9: ...g under pressure can penetrate skin and cause infection or other injury To prevent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see you...

Page 10: ...ion Part 1 J M Oval Decal Large JM0015151 2 X tended Reach JM0037663 3 Caution Lower Rest JM0037662 4 Warning Keep Hands Away JM0018039 5 Bullet Auger JM0037664 6 Danger Electric Lines JM0015099 7 J M Oval Decal Medium JM0010179 8 Open JM0025433 9 Closed JM0025434 10 Danger Warning Important JM0037665 11 Field Position Storage Position JM0037661 ...

Page 11: ...4 www jm inc com JM0019239 15 OAS Stripe Kit Specify 16 AS Stripe Kit Specify 17 Bullet Auger JM0037664 18 Danger Do Not Enter Tank JM0018033 19 Warning Lug Nuts JM0010150 20 Danger Rotating Driveline JM0018036 21 Check PTO Overlap JM0025435 22 Danger Keep Hands Away JM0018035 16 17 15 6 12 18 19 21 20 22 ...

Page 12: ...TO front and back halves to separate From the fully compressed shortest length the PTO should be telescoped extended between 10 and 22 Different PTO lengths may need to be purchased to accommodate your terrain A 4 shorter or a 10 longer PTO can be ordered through your dealer from J M Manufacturing GREASE BEARINGS Are all bearings on the drive line properly greased Are all set screws in the bearing...

Page 13: ...ediate support as the attaching point d Store the safety chain by securing it around the main axle A frame of the grain cart e Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 2 Attach the power take off shaft to the tractor The PTO must have at least 10 of engagement Check tractor drawbar for clearance and length and adjust if nec...

Page 14: ...lectrical outlet Make sure that all flasher and turn indicator lights are working properly before incidental highway travel 36 Row Spacing 30 Row Spacing Figure A JACK 1 3 4 x 13 1 2 Bolt Frame Weldment 1 x 7 1 2 Bolt Slide Frame Weldment out 9 for 36 Row Spacing Clamp Plate Frame Weldment Figure B Figure C JACK For 36 row spacing place Frame Weldment 9 from edge of Stop Frame Weldment for Dual Wh...

Page 15: ...r 96 ounces 22 auger gearbox of gearbox lubricant DO NOT OVERFILL Use EP 80 90 gearbox lubricant or equivalent To clarify which gearbox you have measure the diameter of the output shaft The output shaft connects the gearbox to the flighting The 18 20 gearboxes will have a 1 3 4 output shaft along with a 1 3 4 input shaft The 22 gearbox will have a 2 output shaft along with a 1 3 4 input shaft Pivo...

Page 16: ...y Re tighten bolts Remove the lower flighting assembly and place a shim between the spline coupler and the gearbox Excessive Vibration Auger flighting or shaft is bent Drive shaft is bent Straighten or replace auger flighting Replace or straighten drive shaft Grain flow stoppage Bolt sheared in drive dog Folding auger before complete stop Replace bolt in drive dog Engage upper and lower flighting ...

Page 17: ...the upper and lower augers to do not properly separate during the unfolding sequence the upper flighting may need adjusting Before making adjustment to the upper flighting check to see if the lugs and drive dogs on the auger assemblies are locking together If they are not locked together check to see if dirt is in the restrictor or if a faulty check valve on the hydraulic cylinder used to raise an...

Page 18: ... grain cart See the lubrication service section in this manual 2 Remove all grain from inside the grain tank auger tube assemblies and at the clean out door 3 Check the gearbox oil and replace with new EP 80 90 gearbox lubricant or equivalent if necessary 4 Touch up areas where paint may have worn away Use a good quality primer paint especially before re applying graphite paint to the interior slo...

Page 19: ...13 19 bolt circle for 35 5x32 R 3 Tires JM0020037 Rubber O Ring Seal for 31x32 10 Wheel Rim 52 49469 00 JM0020030 Wheel Rim 10 hole 32x36 11 13 pilot 13 19 bolt circle JM0020051 Wheel Rim 10 hole 30x32 11 13 pilot 13 19 bolt circle JM0020005 Wheel Rim 10 hole 32x36 3 piece 11 13 pilot 13 19 bolt circle JM0020052 Wheel Rim 10 hole 44x32 11 13 pilot 13 19 bolt circle JM0020054 Description Part No 48...

Page 20: ...M0025068 16 Cap Screw 3 8 16 UNC x 2 52 72 0002 JM0025069 17 130 Degree Gearbox Complete 130 22W JM0018677 130 Degree Gearbox Assembly for 18 Diameter Augers SUPERIOR For Model 812 Grain Carts TURBO AUGER Description Part No 1 Casting Upper Half A0150 JM0025088 2 Casting Lower Half A0149 JM0025089 3 1 3 4 Input Shaft A0142 JM0025090 4 1 3 4 Output Shaft A0143 JM0025091 5 18 Tooth Gear H61S18 JM002...

Page 21: ... and 1075 carts prior to 2006 913571 JM0018958 11 Small Race 653 JM0019195 12 Small Bearing 663 JM0019177 13 Large Spindle Washer 913632 EM 25M JM0019106 14 Large Castle Nut SF 2512 JM0019108 15 3 8 X 3 1 2 Z Roll Pin 3754 JM0020001 16 6 Diameter Spindle Dust Cap D 25000 JM0019109 17 1 4 20 X 1 Gr5 Z Hex Bolt 141G5B JM0002095 Power Take Off PTO Shaft Assembly 1 3 4 Weasler Black in Color Used on a...

Page 22: ...0 1 2 3 4 Studs Standard Axle JM0022057 1 Hub and Spindle Assembly Complete 30 1 2 22MM Studs Standard Axle JM0034488 1 Hub and Spindle Assembly Complete 27 1 2 3 4 Studs 30 5 Tire Smaller Fully Adjustable Axle JM0034483 1 Hub and Spindle Asssembly Complete 27 1 2 22MM Studs 900 Tire Larger Fully Adjustable Axle JM0034354 2 1 8 Gr5 Z Centerlock Hex Nut JM0002149 3 1 x 7 Gr5 Z Hex Bolt 165400 JM001...

Page 23: ...1 3 1 1 4 7 x 4 Gr8 Z Hex Bolt JM0026073 4 1 8 Gr5 Z Centerlock Hex Nut JM0002149 5 40k Lb Safety Chain JM0029261 6 Digi Star 2 7 8 Weigh Bar JM0000355 7 2 7 8 Long Non Scale Hitch Bar JM0025227 8 1 1 4 Pin adapter for GC Spade Hitch JM0019032 9 1 1 2 Pin adapter for GC Clevis Hitch Tang JM0014203 10 Hitch Weldment JM0017978 11 Draw Bar JM0017976 12 1 1 4 Pin adapter for GC Clevis Hitch Tang JM001...

Page 24: ...3 8 16 x 1 1 4 Gr5 Z Hex Bolt 161160 JM0016675 Description Part No 1 1 4 20 x 1 Gr5 Z Hex Bolt 141G5B JM0002095 2 1 4 USS Flat Washer 14 W JM0003090 3 754 ID x 874 OD x 625 LG Bronze Bushing BB 34 JM0009455 4 Nylon Guided Rack Housing Weldment JM0030635 5 3 8 16 x 1 1 4 Gr5 Z Hex Bolt 161160 JM0016675 6 3 8 16 Gr5 Z Hex Nut JM0001707 7 Rack Track Guide Scrubber Plate MC 250 JM0002851 8 Small Compr...

Page 25: ...0076 11 3 4 x 5 1 2 Grade 5 Bolt 34512G5HB JM0015522 12 1 14 x 3 Grade 8 Bolt 13G8B JM0019924 13 3 4 Lock Nut 34 LN JM0002147 R Red B Blue G Green Y Yellow Add color to Part Number Description Part No 1 1 4 Dia Snap Ring JM0001870 2 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 3 Flip Up Auger Rest Pin JM0028218 4 1 4 USS Flat Washer JM0003090 5 Auger Rest Pad JM0020802 6 3 8 16 x 1 Gr5 Z Hex Bolt JM00015...

Page 26: ...ket GT400 MBI 1S JM0000361 15 10 Long Extension Cord to Mount Indicator in Cab ECI 1 JM0025815 16 20 Long Extension Cord to Mount Indicator in Cab ECI 2 JM0025816 17 Optional Y Cable to Connect both Printer and Downloader 403037 JM0025817 18 Flashdrive memory stick programmed 114991 JM0025819 For Models 1310 and 1410 Grain Carts Weigh Tronix Scale Systems Description Part No 1 4 1 2 Weigh Spindle ...

Page 27: ...Battery Box with Strap BB 2 JM0000365 5 GT400 Indicator with Serial Port EZ 150 EZ 2000 EZ 400 GT400 JM0019040 5 GT 460 Indicator Upgrade includes serial port downloader USB port and alpha numeric key pad GT 460 JM0015453 6 2 7 8 Weigh Bar Weldment for Track Beam WBW 278T JM0018207 7 Power Cord to Battery Digi Star PC 1 JM0025812 8 30 Standard Cable for J Box to Indicator 141837 JM0025820 9 10 Lon...

Page 28: ...ment Rear Right Front Left Digi Star 810 1010 JM0018985 7 2 7 8 Weigh Bar Weldment Rear Left Front Right Digi Star JM0018228 7 2 7 8 Weigh Bar Weldment Rear Left Front Right Digi Star 810 1010 JM0000354 8 Seal for Hub 37605SA JM0021456 9 1 8 x 8 Gr5 Z Hex Bolt JM0001487 10 1 8 Gr5 Z Centerlock Hex Nut JM0002149 11 Hub Assembly 12 Power Cord to Battery Digi Star PC 1 JM0025812 13 30 Standard Cable ...

Page 29: ...ut JM0002152 7 Indicator Mounting Bracket GT460 MBI 1 JM0019648 7 Indicator Mounting Bracket GT400 MBI 1S JM0000361 8 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 9 GT400 Indicator with Serial Port EZ 150 EZ 2000 EZ 400 GT400 JM0019040 9 GT 460 Indicator Upgrade includes serial port downloader USB port and alpha numeric key pad GT 460 JM0015453 10 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 11 Battery Box wit...

Page 30: ... Gr5 Z SF Hex Nut JM0002152 6 Side Swing Ladder Mount Bracket JM0012865 7 Swing Out Ladder Adjustable Tab JM0020977 8 Ladder Weldment JM0012858 9 Ladder Support Leg JM0012926 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 Ladder Guide JM0021947 12 1 4 20 Gr5 Z Centerlock Hex Nut JM0001505 Bolt On Frame 812 Description Part No 1 5 8 11 x 1 3 4 Gr5 Z SF Hex Bolt JM0027674 2 5 8 11 Gr5 Z SF Hex Nut JM...

Page 31: ...M0020936 7 5 8 11 Gr5 Z Centerlock Hex Nut JM0002146 8 Square U Bolt JM0024199 9 3 8 16 x 1 2 Set Screw JM0019044 10 44 Series U Joint JM0017957 11 5 8 11 x 3 Gr5 Z Hex Bolt JM0002105 12 3 8 16 Gr5 Z SF Hex Nut JM0002152 13 18 20 Gearbox Washer JM0000083 13 22 Gearbox Washer JM0020638 14 1 2 Zinc Finish Lock Washer JM0019021 15 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 16 1 2 13 x 1 1 2 Gr5 Z Hex Bol...

Page 32: ... 23 Long 12 Series 20 Augers JM0024966 10 5 8 11 x 1 1 2 Gr5 Z Hex Bolt JM0002103 Upper Flighting Description Part No 1 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 2 1 4 20 x 3 4 Gr5 Z SF Hex Bolt JM0001642 3 Head Pan Hole Cover JM0036019 4 1 4 20 Gr5 Z SF Hex Nut JM0001630 5 Top Bearing Springs 4 1 2 JM0018559 6 1 1 4 12 PN Gr5 Hex Jam Nut JM0001606 7 1 1 4 Flange Bearing Top Flighting JM0018560 8 ...

Page 33: ... Inside Spout Guide JM0035132 7 Field Light LED Grain Cart JM0000881 8 1 4 male NPTswivel with 032 orifice JM0020113 9 1 4 male NPT x 1 4 female NPT rigid 90 degree elbow JM0020115 10 1 3 4 x 4 Hydraulic Cylinder JM0018564 11 1 2 x 1 3 4 Pin JM0018264 12 Hair Pin for 1 4 Shaft JM0031701 13 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 14 1 2 13 x 1 1 2 Gr5 Z Hex Bolt JM0002100 15 1 OD 9 16 ID x 3 4 L ...

Page 34: ...18523 6 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 7 1 2 13 x 1 1 4 Gr5 Z Hex Bolt JM0001513 8 1 3 4 Spline Shaft 2 1 2 OD x 3 JM0016883 8 2 Spline Shaft 3 3 4 OD x 3 JM0009701 Description Part No 9 1 3 4 Gearbox Washer 18 JM0000083 9 2 Gearbox Washer 20 22 JM0020638 10 1 x 3 Clevis Pin JM0003065 11 Cotter Pin for 1 x 3 Clevis Pin JM0003064 12 1 8 Gr5 Z Centerlock Hex Nut JM0002149 13 1 8 x 6 Gr5 Z...

Page 35: ... 21 JM0024896 10 Hydraulic Hose 1 4 x 346 812 JM0027896 10 Hydraulic Hose 1 4 x 308 1012 1112 1312 1412 JM0024984 11 3 8 maleNPTx3 8 femaleNPTx3 8 femaleNPT StreetT JM0018266 12 3 x 24 Welded Cushion Cylinder JM0019644 13 Hydraulic Hose 1 4 x 456 812 JM0030610 13 Hydraulic Hose 1 4 x 474 1012 1112 1312 1412 JM0024982 14 1 4 male NPT swivel with 032 orifice JM0020113 15 1 4 male NPT X 1 4 female NP...

Page 36: ...9 7 8 10 LOCK N LOAD Sensor cable plugs into front harness and extension wire bundle From valve Auto Gate Shut Off Assembly Description Part No 1 1 4 Centerlock Hex Nut JM0001630 2 Auto Gate Valve JM0026247 3 90 deg Male Fitting 3 8 1 2 6901 08 06 NWO JM0027285 4 90 deg Male Fitting 1 2 1 2 6901 08 08 NWO JM0027286 5 1 4 x 3 Hex Bolt JM0026812 6 Straight Male Fitting 6900 08 06 0 JM0030064 7 Auto ...

Page 37: ...ide JM0018826 5 Wiring Harness for Rear Lights Each JM0020437 6 Light Enhancer JM0010566 7 Main Wiring Harness with 7 Prong Connector End JM0020439 8 Limit Switch for field light JM0036040 9 Field Light Wire JM0020438 10 Field Light LED Grain Cart Bullet Lead Ends JM0000881 11 7 Prong Connecter End Only JM0010528 A c c e s s o r y A c c e s s o r y A c c e s s o r y 1 1 5 4 3 6 7 2 8 2 10 10 9 11 ...

Page 38: ...lice JM0013702 4 1012 Back Low Sideboard JM0013674 5 1012 Back Endboard JM0013678 6 1012 High Sideboard Corner JM0013699 7 1012 Back Half High Sideboard JM0013671 8 1012 High Sideboard Splice JM0013700 9 1012 High Sideboard Brace JM0013731 10 Sideboard Brace JM0020624 11 1012 Low Sideboard Brace JM0013732 12 1012 Front Half High Sideboard JM0026160 13 1012 GS Front Endboard Splice JM0013703 14 101...

Page 39: ...d Splice JM0009704 4 1312 Back Half Low Sideboard JM0017350 5 1312 Back Endboard JM0009596 6 1312 High Sideboard Corner JM0009700 7 1312 Back Half High Sideboard JM0017484 8 1312 48 Inside Brace JM0029921 9 1312 High Sideboard Brace JM0021202 10 1312 High Sideboard Splice JM0009702 11 1312 Font Half High Sideboard JM0020342 12 1312 Front End Board JM0020347 13 1312 Sideboard Set Complete JM0041388...

Page 40: ...Top Corner JM0007367 10 1122 1222 Back Slope Corner JM0007368 11 1122 Back Endboard Tr JM0007362 12 1122 Back Endboard JM0007341 13 1122 1222 Sideboard Corner JM0010989 Description Part No 14 1122 1222 Back Corner Inside Sheddar JM0007371 15 48in Piano Hinge JM0025638 16 1122 1222 Back Half High Sideboard JM0011031 17 1122 1222 Sideboard Brace JM0007396 18 1122 1222 1522 Inside Brace JM0007266 19 ...

Page 41: ...Back Slope Corner JM0007368 11 1222 Back Endboard Triangle JM0007412 12 1222 Back Endboard JM0007410 13 1122 1222 Sideboard Corner JM0010989 14 1122 1222 Back Corner Inside Sheddar JM0007371 Description Part No 15 48in Piano Hinge JM0025638 16 1122 1222 Back Half High Sideboard JM0011031 17 1122 1222 Sideboard Brace JM0007396 18 1122 1222 1522 Inside Brace JM0007266 19 1122 1222 1522 Center Cross ...

Page 42: ...42 Sideboards for 1522 Leaner R Red B Blue G Green Y Yellow When requesting an item with color end the part number with R B G or Y e g JM0000000 R ...

Page 43: ...Endboard Triangle JM0007248 12 1522 Back Endboard JM0007244 13 1522 High Sideboard Corner JM0009700 14 1522 Back Corner Inside Shedder JM0007254 15 48in Piano Hinge JM0025638 16 1522 Back Half High Sideboard JM0017484 17 1522 Sideboard Brace JM0007268 18 1122 1222 1522 Inside Brace JM0007266 19 1122 1222 1522 Center Cross Brace JM0007265 20 1522 High Sideboard Brace High Side JM0007267 21 1522 Hig...

Page 44: ...44 Roll Tarp Assembly Prop Up Bars Tarp Stand Off Crank Handle Holder Crank Handle U Joint Tarp Assembly Front Endcap Rear Endcap ...

Page 45: ...Bolt 14212 HB JM0001506 22 1 2 13 Gr5 Z Centerlock Hex Nut 12 13LN JM0001511 23 Roll Tarp Handle Hanger PP CH 1 JM0002967 24 Roll Tarp Handle Hanger Rubber Flap JM0002551 Description Part No 25 1 2 USS Flat Washer 12FW JM0003082 26 1 2 13 x 1 1 4 Gr5 Z Hex Bolt 12114 HB 5 JM0001513 27 Crank Holder ABCH 1EL JM0000164 28 3 16 Cable 812 JM0022194 28 3 16 Cable 1012 1122 JM0021408 28 3 16 Cable 1312 1...

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