Jäger Z80-H530.08 S8VW3 Manual Download

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Manual

Z80-H530.08 S8VW3

High Frequency Spindle

Pneumatic taper change

Summary of Contents for Z80-H530.08 S8VW3

Page 1: ...Manual Z80 H530 08 S8VW3 High Frequency Spindle Pneumatic taper change...

Page 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al...

Page 3: ...ion 24 6 6 4 Scaling 24 6 7 Speed and position sensor MiniCoder 25 6 7 1 Technical Specifications 25 6 8 Air borne noise emissions 26 7 Operating location 27 8 Installation 28 8 1 Installing the HF sp...

Page 4: ...In the case of storage 41 12 4 Monthly maintenance 41 12 5 Long periods of storage 41 12 6 Maximum storage time 41 13 Dismantling 42 13 1 Disposal and environmental protection 42 14 Service and repair...

Page 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 6: ...ency Spindle q Felt cleaning taper q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency co...

Page 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 8: ...machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred J ger GmbH if other types of machining are required 3 2...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 11: ...forwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the sha...

Page 12: ...2 2 3 4 8 7 1a Electrical connection for motor phases 1b Electrical connection for Displacement measuring system 1c Electrical connection for Vector control 2 Cooling water G 1 8 3 Sealing air G 1 8 4...

Page 13: ...oduced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the hou...

Page 14: ...Hz Motor poles pairs 2 Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 11...

Page 15: ...pecifications Item no 10405047 02 Revision 04 15 48 Connector plug 18 pin metal Motor phases 17 pin metal Cable length 2 m Sensors Weight 12 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Cla...

Page 16: ...5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 28 294 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 kW Torque 1 88 1...

Page 17: ...39 2 333 3 842 5 425 6 871 6 893 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 Nm Voltage 81 151 217 286 351 348 V Current 14 15 15 15 15 16 A Cos 0 93 0 91 0 89 0 88 0 88 0 9 Note on operation with static...

Page 18: ...hnologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fischer Alfred J ger GmbH Siemensstra e 8 61239 Ober M rlen 29027070 Flanschstecker FS18 0 75 mm U W 0 14 mm 0 14 mm 0 25 mm 0 25 mm 0 25 mm B A...

Page 19: ...25 mm UA UA UB 0 25 mm 0 25 mm 0 25 mm 0 25 mm UN 0 25 mm GND 1 2 5 9 10 11 12 13 14 16 3 4 6 7 8 17 15 Schield von 1 Kabelstecker SA17 11 10 9 8 7 6 5 4 3 2 12 14 1 13 17 16 15 12 11 10 1 2 16 9 8 6...

Page 20: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 21: ...o the machine controller q Tool taper monitoring using inductive proximity switch Signals Tool clamped Tool released Tool ejected HF spindle HF spindle HF spindle Ready to operate Not ready to operate...

Page 22: ...able during rotation q The sensor electronics convert the signal from the sensor into an analog output signal 4 20 mA 2 10 V q The output signal can be analyzed digitally with the position controller...

Page 23: ...gnal for the following reasons q Compared to a voltage signal the current signal is less sensitive to any electromagnetism For example linear drives motor power cable HF technology etc q The analog cu...

Page 24: ...ion Before applying the operating voltage Select the desired output signal Switch on sensor electronics 30 minutes before the start of scaling or oper ation 6 6 4 Scaling Displacement Current Voltage...

Page 25: ...chnical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0...

Page 26: ...Technical Specifications Item no 10405047 02 Revision 04 26 48 6 8 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 27: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 28: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Page 29: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Page 30: ...on air quality see Air purity classes ISO 8573 1 30 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 31: ...cure the housings with two screws See illustration for the drill hole pattern 8 5 1 Wiring of measuring system The sensor is pre assembled in the unclamp unit and connected to the sensor electronics D...

Page 32: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Page 33: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 34: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 35: ...be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand st...

Page 36: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 37: ...g Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even i...

Page 38: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Page 39: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 40: ...o ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter r...

Page 41: ...ve all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage condit...

Page 42: ...ection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non r...

Page 43: ...cal energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 44: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 45: ...vice No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 34 and Mainte nanc...

Page 46: ...Observe all points in the Tool change 34 and Mainte nance 40 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machin...

Page 47: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...

Page 48: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z80 H530 08 S8VW3 Item no 10405047 02 Revision 04 Date 06 02 2023 Language EN Jaeger Spindles North...

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