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Safety instructions

Item no. 10304014, Revision 02

11 ( 40 )

The  tool  cutting  diameter  (X)  must  not  be  greater  than  the  maximum
clamping range (Y).

Ü

Always clamp the tool so that it is as short as possible.

Ü

Keep the dimension (Z) small.

Ä

(Y) See section: Technical Specifications

 [

}

 14]

.

4.2

Shutdown of HF spindle

The  procedure  for  shutting  down  the  high  frequency  spindle  for  installation
and maintenance work is as follows:

Ü

Completely disconnect the power supply.

Ü

Completely disconnect the media supply (air and liquid).

Ü

Make sure that the shaft of the HF spindle has come to an absolute stand-
still.

If the HF spindle is being shut down to be cleaned:

Ü

Reconnect only the sealing air.

Tip: Forward the data to the controller.

u

Use the option on the frequency converter of detecting the shutdown
signal from the shaft and forwarding this to the machine controller for
evaluation.

4.3

Installation and maintenance

Ü

Carry out installation, cleaning, and maintenance work only after shutting
down the HF spindle and after the shaft has come to a standstill.

Ü

Install all safety and protective devices of the machine immediately after
completing work.

4.4

Modification and repair

Modifications  or  alterations  to  the  HF  spindle  are  only  permitted  after  prior
consultation with 

Nakanishi Jaeger GmbH

.

Only  the  service  partners  listed  in  the  “Service  and  repair

  [

}

  35]

”  section  are

authorized to open and repair the HF spindle.

Only approved accessories have been tested for operational safety and func-
tionality.

4.5

Improper operation

The high frequency spindle is only safe to operate for its designated use.

Ü

Observe the safety instructions in all sections of the manual to prevent
hazards to persons, the environment, the machine, or the HF spindle itself.

Failure to observe the safety instructions may invalidate any warranty claims
and compensation claims for damages.

Summary of Contents for Z80-D460.02 S5A

Page 1: ...Manual Z80 D460 02 S5A High Frequency Spindle Pneumatic direct change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...ssions 21 7 Operating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Setting the cooli...

Page 4: ...Contents Item no 10304014 Revision 02 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...F spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q Collet...

Page 7: ...h the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary re...

Page 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Page 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 10: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 11: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 12: ...a for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The F...

Page 13: ...spindle on the housing 5 4 Sealing air For guidelines on air quality see Air purity classes ISO 8573 1 24 section The sealing air prevents foreign bodies such as chips and liquids e g emul sions from...

Page 14: ...ncy 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resisto...

Page 15: ...Technical Specifications Item no 10304014 Revision 02 15 40 6 1 Dimensions Clamping range...

Page 16: ...tion speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 422 19 141 29 249 39 277 49 122 57 476 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 19 0 509 0 817 1 104 1 375 1 605 kW Tor...

Page 17: ...47 0 547 0 978 1 371 1 758 2 046 kW Torque 0 24 0 3 0 33 0 34 0 35 0 35 Nm Voltage 41 74 106 139 171 198 V Current 8 2 10 10 10 10 10 A Cos 0 92 0 8 0 85 0 87 0 87 0 87 Note on operation with static f...

Page 18: ...art siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 C B A blau 0 14mm blue 0 14mm b...

Page 19: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 20: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 21: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 22: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 23: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 24: ...n air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 25: ...ation Item no 10304014 Revision 02 25 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 24 section Keep to the following values Pneumatic system for tool change 6...

Page 26: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 27: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 28: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 29: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 30: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 31: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 32: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 33: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 34: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 35: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...

Page 38: ...serve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 D460 02 S5A Item no 10304014 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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