Jäger Z62-D360.93 S3 Manual Download Page 40

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Alfred Jäger GmbH

Siemensstraße 8
61239 Ober-Mörlen
GERMANY

+49 (0)6002-9123-0
[email protected]

www.alfredjaeger.de

Serial number

Type

Z62-D360.93 S3

Item no.

10303048

Revision

Date

04.01.2023

Language

(

Jaeger Spindles North America, Corp.

6611 Bay Circle, Suite 165
Norcross, GA 30071
USA

(

+1 (770) 674-4480
[email protected]

www.alfredjaeger.de/en

Summary of Contents for Z62-D360.93 S3

Page 1: ...Manual Z62 D360 93 S3 High Frequency Spindle Pneumatic direct change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 24 8 3 Cooling water 24 8 3 1 Quality of cooling water 24 8 3 2 Setting the cooling 24 8 4 Compressed a...

Page 4: ...Contents Item no 10303048 Revision 04 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Service set q Further accessories on request Only ap...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 10: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to...

Page 11: ...4 11 40 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 7 8 4 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Blow air through collet during tool change G 1 8 7 Pneum...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...l change and causing contamination and damage to the inner taper and the clamping system The taper cleaning is integrated in the pneumatics system for the tool change This means that no additional con...

Page 14: ...ensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 130 C H...

Page 15: ...Technical Specifications Item no 10303048 Revision 04 15 40 6 1 Dimensions Clamping range...

Page 16: ...00 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 4 258 9 077 19 140 29 118 39 080 49 244 59 185 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 165 0 352 0 724 1 109 1 487 1 600 1 60...

Page 17: ...6 2 601 kW Torque 0 57 0 579 0 572 0 574 0 574 0 51 0 424 Nm Voltage 30 41 77 111 146 180 185 V Current 13 9 15 5 14 14 14 12 8 11 8 A cos 0 85 0 91 0 83 0 81 0 8 0 78 0 82 Note on operation with sta...

Page 18: ...Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0000568 kgm p0348 Field weakening operating speed VDC 600V 13...

Page 19: ...m no 10303048 Revision 04 19 40 Parameter Meaning Value Unit Desaturation speed 59 077 rpm Main inductance at maximum speed 3 184 mH Saturation factor 0 973 Tilting torque reduction factor 60 73 Addit...

Page 20: ...S3 PE 1 4 3 A B C D GNYE 0 75mm U W V Stator PTC oder KTY siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart PTC KTY U V W 2 4 2 3...

Page 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 22: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 23: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 24: ...er causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to uns...

Page 25: ...n air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 26: ...shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Examp...

Page 27: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 28: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 29: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 30: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 31: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 32: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 33: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 34: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 35: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Alfred J ger GmbH service No automatic tool change Cause Troubleshooting Contaminati...

Page 38: ...Observe all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 39: ...6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Saf...

Page 40: ...61239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z62 D360 93 S3 Item no 10303048 Revision 04 Date 04 01 2023 Language EN Jaeger Spindles North Am...

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