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Jäger C80-H442.01 S5W2, Manual


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Summary of Contents for C80-H442.01 S5W2

Page 1: ...Manual C80 H442 01 S5W2 High Frequency Spindle Pneumatic taper change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...n 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Setting the cooling 23 8 4 Compressed air 24 8...

Page 4: ...Item no 11504002 Revision 03 4 40 Contents Translation of the original manual 14 1 Service partners 35 14 2 Malfunctions 36 15 Declaration of Incorporation 39...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...Spindle holder q Frequency converter q Chiller q Tool taper q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety an...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 11: ...HF spindle 1b 1a 2 7 4 8 3 2 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...the pneumatics system for the tool change This means that no additional connections are required 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 24 section Th...

Page 14: ...ensors Frequency 700 Hz Motor poles pairs 1 Rated rotation speed 42 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 130 C Hou...

Page 15: ...Technical Specifications Item no 11504002 Revision 03 15 40 Weight 6 5 kg Inner taper run out 2 Axial run out 2 6 1 Dimensions Clamping range...

Page 16: ...Power dissipation 700 W max S1 Measured values S1 100 Rated rotation speed 5000 10000 20000 30000 42000 rpm Speed 3249 7611 18492 28408 39679 rpm Frequency 83 167 333 500 700 Hz Rated power 0 392 0 93...

Page 17: ...66 3 62 5 57 5 27 kW Torque 1 3 1 68 2 04 1 99 1 35 Nm Voltage 45 80 150 210 210 V Current 16 20 23 4 23 4 23 4 A Cos 0 91 0 89 0 87 0 86 0 84 Note on operation with static frequency converters For op...

Page 18: ...14 mm BU BN BN BN RD BU BU VT GN BK WH WH WH Aderleitung braun U blau V schwarz W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V w...

Page 19: ...2 M 3x WK 7 Induktiver N herungsschalter Masse 3x inductive proximility switch earth 3x 1 2 3 4 8 6 7 5 9 10 11 12 Spindelstecker FS12 M spindle plug FS12 M BN 1 Vs output 0V BK BU 3 4 PNP B B B BN 1...

Page 20: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 21: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 22: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 23: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 24: ...n air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 25: ...clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is...

Page 26: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 27: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 28: ...mage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand still Switch on...

Page 29: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 30: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 31: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 32: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 35: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...nces specified by Nakanishi Jaeger GmbH HF spindle clamped too tightly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings da...

Page 38: ...for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 27 and Mainte nance 33 sections Fre...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type C80 H442 01 S5W2 Item no 11504002 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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