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OPERATION AND MAINTENANCE MANUAL 

12-2015 

 

4

nut on the wedge lug. The top section of the valve cover is the gland packing unit which keeps the flow control 
head sealed. The gate valve stem is a cylindrical shaft tipped with a trapezoid thread at the bottom, which is the 
drive section, whereas the top tip is designed to match the control element. The valve cover is bolted tight to the 
valve body. The valve cover to body seal is an asbestos-free formed gasket. All inner and outer cast-iron surfaces 
of the valve are polyvinyl coated. The type 2109 spindle is driven with a hand wheel, and the type 2909 valve is 
switched with a drive actuator. 

 

 
 

2.2 MATERIALS 

 

 

The table below lists the structural materials of the metal seated gland packed wedge gate valves with soft 

seals. 
 
 

Item  Part designation 

Material 

Reference standard 

1 

Body 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

2 

Cover 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

3 

Wedge 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

Packing gland 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

Spindle 

Steel grade 1.4021 

PN-EN 10088-1: 2014 

6 

Gland 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

Spindle nut 

Spheroidal cast-iron, EN-GJS 400-15, 
EN-GJS 500-7 

PN-EN 1563: 2012 

Seal 

Carbon seal, DN40-DN300:  PTFE + 
carbon; DN350 DN600 

acc. to manufacturer's 
Technical Guidelines 

O-ring seal 

Steel grade 1.4021 

PN-EN 10088-1: 2014 

10 

Handwheel 

Grey cast iron, EN-GJS 250 

PN-EN 1561: 2012 

11 

Valve cover gasket 

Asbestos-free carbon gasket, DN40-
DN300; AF300 – DN350-DN600 

acc. to manufacturer's 
Technical Guidelines 

12 

Bolt 

Steel, 1.0038 – DN40-DN300: Fe/Zn5 
– DN350-DN600 

PN-EN ISO 4017:2011 

13 

Nut 

Steel, 1.0038 – DN40-DN300: Fe/Zn5 
– DN350-DN600 

PN-EN ISO 4032:2013 

 

Summary of Contents for 2109

Page 1: ...d for use by President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability and...

Page 2: ...HE VALVE DESIGN 3 2 2 MATERIALS 4 2 3 DIMENSIONS 5 2 4 REFERENCE STANDARDS 6 2 5 ORDERING INFORMATION 7 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2 PACKAGING 7 3 3 ST...

Page 3: ...teel rings Nominal diameter dimension range DN40 to DN600 mm Maximum medium flow rate liquid max 4 m s gas max 30 m s The driving torque at opening start and closing end is as listed below DN mm 40 50...

Page 4: ...aterial Reference standard 1 Body Spheroidal cast iron EN GJS 400 15 EN GJS 500 7 PN EN 1563 2012 2 Cover Spheroidal cast iron EN GJS 400 15 EN GJS 500 7 PN EN 1563 2012 3 Wedge Spheroidal cast iron E...

Page 5: ...OPERATION AND MAINTENANCE MANUAL 12 2015 5 2 3 DIMENSIONS Drive ready 2109 With electric drive actuator 2909...

Page 6: ...flanges PN EN19 2005 Industrial valves Marking of metallic valves PN EN 12266 1 2012 Industrial valves Testing of metallic valves Pressure tests test procedures and acceptance criteria Mandatory requ...

Page 7: ...following standards PN EN 19 2005 PN EN 1171 2007 The gate valve bodies feature markings on the front and back walls of the body chamber The marking contains the following data valve type defined by...

Page 8: ...ION 4 1 ASSEMBLY GUIDELINES The Type 2109 and 2909 metal seated gland packed wedge gate valves can be installed in underground or overground pipelines both in horizontal or vertical orientation The li...

Page 9: ...OPERATION The gate valve shall be operated according to all relevant requirements for cut off valves i e either in fully open or fully closed positions Leaving the gate valve partially opened or close...

Page 10: ...ANUAL 12 2015 10 The product assembled installed and operated in compliance with this Manual is covered by a commercial warranty from the manufacturer The conditions and period of the warranty is spec...

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