GB-1
RANSOMES HR3806 Series: DZ
MAINTENANCE AND PARTS MANUAL
1
CONTENTS
1
CONTENTS
2
INTRODUCTION
2.1
PRODUCT IDENTIFICATION .......................................................................................... 2
2.2
SPARES STOCKING GUIDE ......................................................................................... 2
2.3
HOW TO USE THE PARTS MANUAL ........................................................................... 3
2.4
GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ..................................... 4
3
SAFETY INSTRUCTIONS
3.1
OPERATING INSTRUCTIONS ........................................................................................ 5
3.2
SAFETY SIGNS.............................................................................................................. 5
3.3
STARTING THE ENGINE ................................................................................................ 5
3.4
DRIVING THE MACHINE ................................................................................................ 5
3.5
TRANSPORTING ............................................................................................................ 5
3.6
LEAVING THE DRIVING POSITION ............................................................................... 6
3.7
SLOPES ......................................................................................................................... 6
3.8
BLOCKED CUTTING CYLINDERS ................................................................................. 6
3.9
ADJUSTMENTS, LUBRICATION AND MAINTENANCE ................................................ 6
4
SPECIFICATION
4.1
ENGINE SPECIFICATION .............................................................................................. 8
4.2
MACHINE SPECIFICATION ........................................................................................... 8
4.3
DIMENSIONS ................................................................................................................. 8
4.4
VIBRATION LEVEL ......................................................................................................... 9
4.5
SLOPES ........................................................................................................................ 10
4.6
RECOMMENDED LUBRICANTS .................................................................................. 10
4.7
CUTTING PERFORMANCE (AREA) ............................................................................. 10
4.8
TORQUES...................................................................................................................... 10
5
LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHARTS ............................................................ 11
5.1
ENGINE: FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS ........ 12
5.2
MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL
DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS):............................ 12
5.3
MACHINE: EVERY 400 WORKING HOURS................................................................ 13
5.4
HYDRAULIC TEST PORTS ........................................................................................... 14
5.5
ENGINE MAINTENANCE: EVERY 250 HRS ............................................................... 15
5.6
ENGINE MAINTENANCE: EVERY 400 HRS ............................................................... 16
5.7
MACHINE MAINTENANCE ........................................................................................... 16
5.8
END OF SEASON SERVICING .................................................................................... 17
6
ADJUSTMENTS
6.1
SPEED LIMITER ............................................................................................................ 18
6.2
REAR WHEEL TOE-IN .................................................................................................. 18
6.3
ALTERNATOR ................................................................................................................ 18
7
CUTTER DECK ADJUSTMENTS
7.1
CUTTER DECK TENSION ............................................................................................. 19
7.2
BLADE SHARPENING & REMOVAL ........................................................................... 21
8
TROUBLESHOOTING
8.1
GENERAL ...................................................................................................................... 22
9
SCHEMATICS
9.1
HYDRAULIC CIRCUIT .................................................................................................... 23
9.2
ELECTRICAL CIRCUIT INSTRUMENT .......................................................................... 24
9.3
ELECTRICALCIRCUIT MAIN - PRE 2006 ..................................................................... 26
9.4
ELECTRICAL FUSES/RELAYS .................................................................................... 28
9.5
ELECTRICAL CIRCUIT MAIN - POST 2006 .................................................................. 30
PARTS LIST ............................................................................................................ PARTS-1
Summary of Contents for ransomes hr3806
Page 1: ...YEARS OF MOWING EXCELLENCE...
Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...
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Page 69: ...RANSOMES HR3806 PARTS MANUAL Parts 3...
Page 70: ...RANSOMES HR3806 PARTS MANUAL Parts 4 2 ENGINE GROUP...
Page 72: ...RANSOMES HR3806 PARTS MANUAL Parts 6 2 ENGINE GROUP...
Page 74: ...RANSOMES HR3806 PARTS MANUAL Parts 8 3 ENGINE AIR CLEANER...
Page 76: ...RANSOMES HR3806 PARTS MANUAL Parts 10 4 EXHAUST SYSTEM...
Page 78: ...RANSOMES HR3806 PARTS MANUAL Parts 12 5 FRAME FRONT...
Page 80: ...RANSOMES HR3806 PARTS MANUAL Parts 14 6 FRAME REAR...
Page 84: ...RANSOMES HR3806 PARTS MANUAL Parts 18 8 FRONT AXLE...
Page 86: ...RANSOMES HR3806 PARTS MANUAL Parts 20 8A WHEEL MOTOR FRONT...
Page 88: ...RANSOMES HR3806 PARTS MANUAL Parts 22 8A WHEEL MOTOR FRONT...
Page 90: ...RANSOMES HR3806 PARTS MANUAL Parts 24 9 REAR AXLE...
Page 92: ...RANSOMES HR3806 PARTS MANUAL Parts 26 9A WHEEL MOTOR REAR...
Page 96: ...RANSOMES HR3806 PARTS MANUAL Parts 30 11 HYDRAULICS 20...
Page 98: ...RANSOMES HR3806 PARTS MANUAL Parts 32 12 FUEL AND HYDRAULIC TANKS...
Page 100: ...RANSOMES HR3806 PARTS MANUAL Parts 34 13 OPTIONAL AUXILIARY FUEL TANK...
Page 102: ...RANSOMES HR3806 PARTS MANUAL Parts 36 14 CONTROLS 1...
Page 104: ...RANSOMES HR3806 PARTS MANUAL Parts 38 14A CONTROLS LIFT...
Page 106: ...RANSOMES HR3806 PARTS MANUAL Parts 40 15 BRAKES...
Page 108: ...RANSOMES HR3806 PARTS MANUAL Parts 42 16 STEERING CONTROLS...
Page 110: ...RANSOMES HR3806 PARTS MANUAL Parts 44 16 STEERING CONTROLS...
Page 112: ...RANSOMES HR3806 PARTS MANUAL Parts 46 17 COOLING...
Page 114: ...RANSOMES HR3806 PARTS MANUAL Parts 48 18a GRAMMER MSG 85 SEAT 4137966 SUSPENSION...
Page 116: ...RANSOMES HR3806 PARTS MANUAL Parts 50 18b GRAMMER MSG 85 SEAT 4137966 SEAT TOP...
Page 118: ...RANSOMES HR3806 PARTS MANUAL Parts 52 19a SEAT BREAKDOWN GRAMMER...
Page 120: ...RANSOMES HR3806 PARTS MANUAL Parts 54 19a SEAT BREAKDOWN GRAMMER...
Page 122: ...RANSOMES HR3806 PARTS MANUAL Parts 56 19b SEAT SUSPENSION GRAMMER DS85H...
Page 124: ...RANSOMES HR3806 PARTS MANUAL Parts 58 2217020 20 PUSHARM ASSEMBLY...
Page 126: ...RANSOMES HR3806 PARTS MANUAL Parts 60 21 46CC M46 20788 SERVO TRANSMISSION PUMP...
Page 132: ...RANSOMES HR3806 PARTS MANUAL Parts 66 24 1a HYDRAULIC DIAGRAM TRANSMISSION...
Page 134: ...RANSOMES HR3806 PARTS MANUAL Parts 68 24 1a HYDRAULIC DIAGRAM TRANSMISSION...
Page 136: ...RANSOMES HR3806 PARTS MANUAL Parts 70 24 1b HYDRAULIC DIAGRAM TRANSMISSION...
Page 138: ...RANSOMES HR3806 PARTS MANUAL Parts 72 24 2 HYDRAULIC DIAGRAM UNIT DRIVE...
Page 140: ...RANSOMES HR3806 PARTS MANUAL Parts 74 24 3 HYDRAULIC DIAGRAM STEERING LIFT...
Page 142: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...
Page 143: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...
Page 146: ...RANSOMES HR3806 PARTS MANUAL Parts 80 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...
Page 148: ...RANSOMES HR3806 PARTS MANUAL Parts 82 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...
Page 150: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...
Page 151: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...
Page 154: ...RANSOMES HR3806 PARTS MANUAL Parts 88 26A DECALS COVERS...
Page 156: ...RANSOMES HR3806 PARTS MANUAL Parts 90 26B DECALS MACHINE...
Page 158: ...RANSOMES HR3806 PARTS MANUAL Parts 92 27 CUTTING DECK 152cm 60 REAR DISCHARGE...
Page 160: ...RANSOMES HR3806 PARTS MANUAL Parts 94 28 CASTER WHEELS...
Page 162: ...RANSOMES HR3806 PARTS MANUAL Parts 96 29 SPINDLE ASSEMBLY...
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