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Jacobsen ransomes hr3806, Maintenance And Parts Manual

The Jacobsen Ransomes HR3806 Safety and Operation Manual is a comprehensive guide to ensure safe and efficient use of this exceptional product. Available for free download on manualshive.com, this manual provides detailed instructions and insights to maximize the performance and longevity of your HR3806.

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GB-22

RANSOMES HR3806 Series: DZ

MAINTENANCE AND PARTS MANUAL

8.1

GENERAL

The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more

detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor.

8

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4

Summary of Contents for ransomes hr3806

Page 1: ...YEARS OF MOWING EXCELLENCE...

Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...RFORMANCE AREA 10 4 8 TORQUES 10 5 LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHARTS 11 5 1 ENGINE FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS 12 5 2 MACHINE LUBRICATE THE FOLLOWIN...

Page 4: ...1 7 2 6 1 r e t l i F l i O e n i g n E 4 4 0 3 2 1 4 t n e m e l E r e n a e l C r i A 1 1 0 3 4 1 5 3 3 1 r e t l i F l e u F e n i g n E 5 2 0 8 7 1 n o i t c u S r e t l i F c i l u a r d y H 0 1...

Page 5: ...Cap 1 4301 6 002993010 Lubricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 It may not be possible to illustrate every item With certain items purchased from outside suppliers some...

Page 6: ...isassemble the structure of the machinereferringtothetechnical manualswhereappropriate Special attention should be made for dealing with stored energy within pressurised elements of the machine or ten...

Page 7: ...rve the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass...

Page 8: ...not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire h...

Page 9: ...may also be used to alert against unsafe practices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating...

Page 10: ...brakes FuelTank Capacity 45 4 litres HydraulicTank Capacity 18 8 litres Battery Exide 065 4 3 DIMENSIONS Width of cut 1 52meter 1 60meter 1 80meter Overallwidth transport 1 52 metre Rear Discharge Dec...

Page 11: ...n i m o D 5 5 4 0 6 0 8 3 R H S E M O S N A R 0 6 m 2 5 1 h t i w Z D s e i r e S k c e d o r i v n E n o i t a r e l e c c A m r A d n a H l e v e l H R r o H L x a M s m s n o i t a r e l e c c A 2...

Page 12: ...9 1 8 5 8 9 5 2 6 1 5 7 1 2 2 2 9 6 2 4 3 6 0 1 8 8 2 0 1 3 4 9 3 7 7 4 8 7 1 7 1 4 6 4 0 0 5 5 3 6 9 6 7 1 6 5 2 5 9 6 9 4 7 0 5 9 2 5 1 1 8 1 1 3 6 3 4 8 9 2 6 0 1 7 4 3 1 2 3 6 1 4 1 1 1 1 5 7 8 3...

Page 13: ...i t i d n o C y r e t t a B k c e h C l n o i s n e T t l e B n a F k c e h C l t n e m e l E r e t l i F r i A n a e l C 0 0 1 y r e v E s r u o h 0 5 2 y r e v E s r u o h y l h t n o M l r e t l i...

Page 14: ...e every 50 working hours at arrows S T N E M E R I U Q E R D I U L F Y T I T N A U Q E P Y T L I O E N I G N E r e t l i f h t i w s e r t i L 0 6 D C 0 3 W 0 1 L I O C I L U A R D Y H r e t l i f h t...

Page 15: ...ick B Change Engine Oil Filter V a Remove cartridge V b Clean area on crankcase c Apply thin coat of oil to cartridge gasket beforeinstalling d Tighten filter by hand only e Check for oil leaks around...

Page 16: ...lead to oil overflowing the reservoir as it heats up 7 Reinstall plug K 8 Start the tractor and allow to run at 1 4 throttle for approximately 5 minutes 9 Allow oil to cool and recheck the oil level a...

Page 17: ...ould be carried out with the hydraulic oil at normal working temperature TEST PORTS Fig 7 8 1 Front Cutter Deck Pressure 220 bar 3200psi A Fig 7 Lift Pressure 63 5 bar 920 psi B Fig 7 2 FWD Transmissi...

Page 18: ...n Changing fuel filter Fig 10 1 Unscrew filter screw A from filter head 2 Bleed air from system as described in section 5 5 Bleeding air from fuel system 1 Turn the ignition switch to the ON position...

Page 19: ...maintenancerecommendations If a label becomes worn or removed see the LABELS section of this manual or the tractor Parts Manual for replacement information NOTE When washing machine with pressure spra...

Page 20: ...hin film of oil to the seals of the new filters and install 6 Remove plug K and add the recommended oil Fig 5 until the indicator on the oil level gauge J is centered in the green area of the gauge Av...

Page 21: ...e rear 6 3 ALTERNATOR The fan belt is adjusted so that it can be deflected 5mm 0 2in with a force of 5 kg 11 lbs applied midway between the crankshaft and alternator pulley Fig 17 To adjust 1 Loosen a...

Page 22: ...y from the chart value because of tire pressure or condition HEIGHTOFCUTADJUSTMENT CENTREDECK 1 Raise the deck 2 Remove the quick pin Q from the top of the caster wheel pivot spindle 3 Remove the cast...

Page 23: ...r grinding It is essential that the balance of the blades are maintained NOTE Always replace blades with original Ran somes blades do not use another manufacturers blades Service the blades with the t...

Page 24: ...F 1 s e n i l m o r f y t r i d r o d e k c o l b r e n a e l C r i A 2 y r a s e c c e n s a e c a l p e r r e n a e l c r i a k c e h C 2 p m u p l e u f s r o t c e j n I 3 l a u n a m e n i g n e...

Page 25: ...on Pump 3 Transmission Valve 4 RF Wheel Motor 5 LF Wheel Motor 6 LR Wheel Motor 7 RR Wheel Motor 8 Brake Valve 9 Aux Brake Valve 10 Oil Cooler 11 Filter Head 12 Reservoir Tank 13 Steer Valve 14 Steer...

Page 26: ...t Delay Module 50 Light Switch 51 Direction Indicator Switch Connector 54 Hazard Warning Switch 61 Accessory Relay 62 Front Lamps Ground 63 Front Lamps Connector 64 Flasher Unit 65 Fuse Holder No 3 65...

Page 27: ...onnector 91 Cutter Deck Switch Lamp Connector 92 Beacon Switch Connector 93 Beacon Switch lamp Connector 94 Beacon Switch 95 Hazard Switch Connector 96 Hazard Switch Ground 97 Light Switch Connector 9...

Page 28: ...Alternator OP 38 Alternator Motor 39 Water Temperature Switch 40 Water Temperature 41 Hour Meter 45 Deck Enable Switch 46 System I P 47 Cab Supply 48 Heaters Accessories I P 49 Diode Module Connector...

Page 29: ...Series DZ MAINTENANCE AND PARTS MANUAL CABLECOLOURCODE R Red G Green O Orange S Grey B Black W White K Pink P Violet Y Yellow U Blue N Brown LG Light Green E G R W Red White 9 SCHEMATICS 9 3 ELECTRIC...

Page 30: ...ront towercover FUSE BLOCK 1 Item 14 Pages 26 30 Fuse A 10Amp Fuel pump Alternator Fuse B 20Amp Main Ignition Fuse C 10Amp Horn Fuse D 10Amp Glow Plug Relay Fuse E 10Amp Beacon Fuse F Spare FUSE BLOCK...

Page 31: ...s are situated under the front tower cover Relay A Flasher Relay Relay B RH Deck Relay Relay C Centre Deck Relay Relay D LH Deck Relay Relay E 4 Wheel Drive Relay Relay F Start Relay Relay G Horn Rela...

Page 32: ...GB 30 RANSOMES HR3806 Series DZ MAINTENANCE AND PARTS MANUAL 9 5 ELECTRICAL CIRCUIT MAIN POST 2006 9 SCHEMATICS...

Page 33: ...Start 31 Glow Plugs 32 Cutter Deck Valve 33 Fuel Level Sender 34 Starter Motor 37 Alternator OP 38 Alternator Motor 39 Water Temperature Switch 40 Water Temperature 41 Hour Meter 45 Deck Enable Switc...

Page 34: ......

Page 35: ...DELEN 9 4 7 MAAIPRESTATIE GEBIED 9 4 8 DRAAIKOPPELS 9 5 SMEERING EN ONDERHOUD SMEER EN ONDERHOUDSSCHEMA 10 5 1 MOTOR EERSTE 50 EN IEDERE 250 BEDRIJFSUREN 12 5 2 MACHINE SMEER DE VOLGENDE PUNTEN WEKELI...

Page 36: ...1 1 0 3 4 1 5 3 3 1 r e t l i f f o t s d n a r b r o t o M 1 1 2 0 5 1 7 3 8 6 e h c s i r t c e l E p m o p f o t s d n a r b 4 4 0 3 2 1 4 t n e m e l e r e t l i f t h c u L 0 1 6 3 4 1 5 3 3 1 r...

Page 37: ...7 008161990 Wiel en band 2 Voorkant 4301 8 008170780 Band 2 Het is niet altijd mogelijk om ieder onderdeel te illustreren Aangezien bepaalde onderdelen van externe leveranciers afkomstig zijn bestaat...

Page 38: ...n snijcilinders Defectedempersvervangen Uitsluitend maaien bij daglicht of als goed kunstlicht beschikbaar is Neemaltijddeverkeersvoorschrifteninacht zowel op openbare wegen als elders Blijf altijd al...

Page 39: ...eenhedenaangeziendraaiingvaneenvan de cilinders hetzelfde bij de andere kan teweegbrengen 3 9 AFSTELLINGEN SMERINGEN ONDERHOUD Zet de motor stil en overtuig u ervan dat alle bewegendedelenstationairzi...

Page 40: ...pgenomenendebrandstofdampenzijn vervlogen Laat de motor eerst afkoelen voordat de machineoverdektwordtgestald Stal de machine nooit met brandstof in de tank in een ruimte waar de dampen een open vlamo...

Page 41: ...ing Hydraulische motors met vaste maaieenheden capaciteit rechtstreeks gekoppeldaanmaaieenheid Transmissie Permanentevierwielaandrijving Rechtstreeksgekoppelde regelbarehydropompnaar rechtstreeksgekop...

Page 42: ...D 5 5 4 0 6 0 8 3 R H S E M O S N A R m 2 5 1 t e m Z D e i r e S k c e d o r i v n E u a e v i n e i t a r e l e c c A m r a d n a h n e s k n i l n e g n i l l e n s r e v x a M s m s t h c e r 2 q...

Page 43: ...9 2 5 8 7 8 8 1 9 0 5 0 5 5 7 9 6 5 4 8 1 9 7 2 7 5 7 7 1 8 6 3 0 1 5 5 2 1 8 1 1 5 0 4 9 9 0 1 6 8 1 1 4 0 5 1 3 2 8 1 4 1 1 3 6 5 9 2 5 1 0 5 6 1 3 9 0 2 5 3 5 2 8 3 1 9 5 7 1 6 0 2 4 2 2 2 1 2 8 2...

Page 44: ...b l n e k a m n o o h c s t n e m e l e r e t l i f t h c u L 0 5 2 e r e d e i a N n e r u s f j i r d e b s k j i l e d n a a M l n e g n a v r e v r e t l i f e i l o e i l o r o t o M l n e r e l...

Page 45: ...jfsuren 5 SMEERING EN ONDERHOUD N E S I E F O T S I E O L V D I E H L E E V E O H E P Y T E I L O R O T O M r e t l i f t e m r e t i l 6 D C 0 3 W 0 1 E I L O K E I L U A R D Y H r e t l i f t e m r...

Page 46: ...vervangen V a Verwijderdeenkelvoudigepatroon V b Reinighetbetreffendekrukkastgedeelte c Breng v r installatie een dun laagje olie op de patroonpakking aan d Draaihetfilterhandvast e Controleer op oli...

Page 47: ...tothetoverlopenvanhetreservoir wanneerdezeopwarmt 7 Plaats plug K weer terug 8 Start de tractor en laat deze ongeveer 5 minuten op een 1 4 ingedrukte gaspedaal lopen 9 Laat de olie koud worden en cont...

Page 48: ...m de druk te kunnen controleren Tenzijanderszinsaangegevenmoetiederetest wordenuitgevoerdterwijldehydrauliekoliede normalebedrijfstemperatuurheeft TESTPOORTEN Afb 7 8 9 1 Voormaaidekdruk 220 bar A Afb...

Page 49: ...fb 9 1 Draai het filter A los van de filterkop 2 Ontlucht het systeem zoals beschreven in sectie 5 5 Ontluchtingvanhetbrandstofsysteem 1 Draai de startschakelaar naar de AAN stand maar start de motor...

Page 50: ...en altijd stevig vastzitten Houd de bandendruk op 1 kg cm2 Volgdeaanbevolenonderhoudsproceduresvan demotorfabrikantop Als een sticker slijt of verloren gaat raadpleeg dan de STICKER sectie in deze han...

Page 51: ...or en laat deze ongeveer 5 minuten op een 1 4 ingedrukte gaspedaal lopen 9 Laat de olie koud worden en controleer het oliepeil weer Zonodigbijvullen Typevereiste hydraulische olie Shell Tellus 46 Hydr...

Page 52: ...rk 1 Maak de borgmoeren N los bij de kogelscharnierenvlakbijbeideachterwielen 2 Draai de trekstang O totdat de wielen in de juiste positie staan Stel de beide trekstangen gelijk in 3 Maak de borgmoere...

Page 53: ...dendrukofomstandigheden MAAIHOOGTEAFSTELLING MIDDENDEK 1 Breng het dek omhoog 2 Verwijder de veiligheidspen Q uit de bovenzijdevandezwenkasvande zwenkwielen 3 Verwijder het zwenkwiel van de zwenkconst...

Page 54: ...racht van 5 kg in het midden van de langeachteroverspanningD Zonodigalsvolgt afstellen 2 Maak de borgmoer los op de afstelbouten E 3 Maak de 4 bouten los G die de montageplaat van de motor op het maai...

Page 55: ...bladennietoververhittenofverzwakken Vervangeengescheurdofgebogenbladmet een nieuw blad om een veilige werking te kunnengaranderen Vervangeenbladwaarvanhethefgedeelteis verleten met een nieuw blad om e...

Page 56: ...1 n e t h c u l t n o t e i n n e g n i l e d n e r g r e v s d i e h g i l i e V 2 g n i t t i z s r e d r u u t s e b e d t a d r o o v d l e t s e g n i n e t a l r e v t d r o w e d t a d g r o Z...

Page 57: ...mp 2 3 compartimentenpomp 3 Transmissieklep 4 Motor r voorwiel 5 Motor l voorwiel 6 Motor l achterwiel 7 Motor r achterwiel 8 Remklep 9 Remhulpklep 10 Oliekoeler 11 Filterkop 12 Reservoir Tank 13 Stuu...

Page 58: ...ringhouder nr 2 15 1 Zekering 20 Amp accessoires 15 2 Zekering 20 Amp Airbag 15 3 Zekering 20 Amp verwarmd jack 44 Zitting vertragingsmodule 50 Lichtschakelaar 51 Connector richtingaanwijzingschakelaa...

Page 59: ...liedruk 86 Temperatuurmeter 87 Brandstofmeter 89 Indicatorlampjeboei 90 Connector maaidekschakelaar 91 Connecor lamp maaidekschakelaar 92 Boei contactschakelaar 93 Connector schakelaarlamp boei 94 Boe...

Page 60: ...ibougie 30 Terugstart 31 Gloeibougies 32 Maaidekklep 33 Brandstofpeilzender 34 Motorstarter 37 Wisselstroomgenerator OP 38 Wisselstroomgenerator Motor 39 Watertemperatuurschakelaar 40 Watertemperatuur...

Page 61: ...rt W Wit K Roze P Violet Y Geel U Blauw N Bruin LG Lichtgroen Bijv R W Roodwit 72 Batterij I P systeem 73 Batterij I P wagenvoeding 74 Batterij I P verwarming accessoires 75 Schakelaar rem vrij motor...

Page 62: ...ierelais SECUNDAIREZEKERINGEN De secundaire zekeringkast bevindt zich onder het voorladerdeksel ZEKERINGKAST1 Zekering B 20 Amp Hoofdontsteking Zekering D 10 Amp Gloeibougierelais ZEKERINGKAST2 Zekeri...

Page 63: ...relaisbevindenzichonderdevoorladerdeksel Relais A Flitslichtrelais Relais B R dekrelais Relais C M dekrelais Relais D L dekrelais Relais E 4WD relais Relais F Startmotorrelais Relais G Claxonrelais Re...

Page 64: ...NL 30 RANSOMES HR3806 Serie DZ ONDERHOUDS EN ONDERDELENHANDLEIDING 9 5 ELEKTRISCHHOOFDCIRCUIT PRE2006 9 SCHEMATISCH DIAGRAM...

Page 65: ...eringsschakelaar maaidek 46 I P systeem 47 Wagenvoeding 48 I P verwarming accessoires 49 Diode moduleconnector 52 Parkeerremschakelaar 53 Boeivoeding 55 Wagenvoeding 56 Voeding I P accessoires 57 Voed...

Page 66: ......

Page 67: ...FRONT 20 9 REAR AXLE 24 9A WHEEL MOTOR REAR 26 10 HYDRAULIC VALVES 28 11 HYDRAULICS 30 12 FUELAND HYDRAULIC TANKS 32 13 OPTIONAL AUXILIARY FUELTANK 34 14 CONTROLS 1 36 14A CONTROLS LIFT 38 15 BRAKES...

Page 68: ...2 0 1 2 0 1 4 3 m N s b l t f 5 0 3 2 0 7 1 3 8 9 2 0 2 2 6 1 4 3 m N s b l t f 3 7 3 2 5 7 1 1 5 0 3 5 2 2 4 1 8 7 m N s b l t f 8 6 0 4 0 0 3 4 2 4 5 0 0 4 RECOMMENDEDTORQUES 10 FOR THESE GRADESOFFA...

Page 69: ...RANSOMES HR3806 PARTS MANUAL Parts 3...

Page 70: ...RANSOMES HR3806 PARTS MANUAL Parts 4 2 ENGINE GROUP...

Page 71: ...M10 x 25 HEX HD AR 15 450454 NUT M10 VERBUS RIPP AR 16 2218089 CABLE BATTERYPOS 1 18 450037 BOLT M10 x 75 HEX HD AR 19 GSF2080AC LOCKNUT AR 20 64163 27 WASHER FLAT AR 21 452437 NUT M10 FLANGED NYLOC...

Page 72: ...RANSOMES HR3806 PARTS MANUAL Parts 6 2 ENGINE GROUP...

Page 73: ...6 BRACKET THROTTLE 1 46 A159926 WASHER 25 64 AR 47 64006 02 LOCKWSHR HELICAL5 16 AR MBF1105A PUMP BOSS AR 48 A129047 SCREW SOCKET HEAD AR 49 A139325 NUT No 10 24 AR 50 450214 SCREW M10 x 25 HEX HD AR...

Page 74: ...RANSOMES HR3806 PARTS MANUAL Parts 8 3 ENGINE AIR CLEANER...

Page 75: ...5 4124737 Elbow 90 deg 1 001925570 Hose Clamp Size 28 1 7 4125078 Indicator 1 12 450015 M8x35 Hex Bolt 2 13 450390 M8 Plain Washer 6 14 450378 M8 Nut Nyloc 2 15 450014 M8x30 Hex Bolt 4 2 off for Fuel...

Page 76: ...RANSOMES HR3806 PARTS MANUAL Parts 10 4 EXHAUST SYSTEM...

Page 77: ...ION QTY REMARKS Not illustrated RANSOMES HR3806 PARTS MANUAL Parts 11 4 EXHAUST SYSTEM 1 ExhaustMuffler KUBOTAP N37410 88518 2 108094 01 CLAMP 2 3 2218102 EXHAUSTPIPE 1 3a 4135618 SLEEVING 1 5 4 48319...

Page 78: ...RANSOMES HR3806 PARTS MANUAL Parts 12 5 FRAME FRONT...

Page 79: ...380 Nut hex M12 Nyloc 14 18 450193 Scrw hex M8 X 30 3 19 001594010 Wshr 328 X 75 X 14 Ga 18 20 450378 Nut hex M8 Nyloc 17 21 W148034 01 Insul Grommet 1 I D 1 22 450214 Scrw hex M10 X 25 4 23 450391 Ws...

Page 80: ...RANSOMES HR3806 PARTS MANUAL Parts 14 6 FRAME REAR...

Page 81: ...23 450391 Wshr M10 X 21 X 2 2 8 24 450379 Nut hex M10 Nyloc 2 25 113006 01 Bushing 5x 32x 19Lg 4 26 MBA5289A Wshr 8 5 X 25 5 X 3 4 28 450239 Scrw hex M12 X 20 3 29 450455 Nut hex M12 Verbus Ripp 3 31...

Page 82: ...RANSOMES HR3806 PARTS MANUAL Parts 16 7 HOOD ACOUSTIC KIT 1 10 2 3 4 5 6 7 8 9 12 11 13 14 15 16 17...

Page 83: ...teriorRHSidePanel 1 5 4131911 AcousticPad InteriorLHFender 1 6 4131912 AcousticPad InteriorRHFender 1 7 4131913 AcousticPad InteriorBafflePlate 1 8 4131914 AcousticPad InteriorTopRearpanel 1 9 4132061...

Page 84: ...RANSOMES HR3806 PARTS MANUAL Parts 18 8 FRONT AXLE...

Page 85: ...SOMES HR3806 PARTS MANUAL Parts 19 8 FRONT AXLE 1 008007240 280cc Piston Wheel Motor 2 2 001594200 Spring Washer M14 8 3 00191160 Hex Screw M14x30 Fine Thread 8 4 008008460 Wheel Nut 10 Torque92Nm 5 4...

Page 86: ...RANSOMES HR3806 PARTS MANUAL Parts 20 8A WHEEL MOTOR FRONT...

Page 87: ...er Part of seal kit 001 002 044 N A Screw 045 N A O ring Part of seal kit 001 002 047 N A Valving 048 N A Seal kit Part of seal kit 002 050 N A Plug 051 N A O ring 052 N A Spring 053 N A Valve spool 0...

Page 88: ...RANSOMES HR3806 PARTS MANUAL Parts 22 8A WHEEL MOTOR FRONT...

Page 89: ...ring 091 A808975 Set of studs 1 100 A808974 Brake assy 1 101 N A Brake body 102 N A Screw 106 N A O ring Part of seal kit 001 002 107 N A Brake piston 108 N A Springwasher 109 N A Snap ring 110 N A B...

Page 90: ...RANSOMES HR3806 PARTS MANUAL Parts 24 9 REAR AXLE...

Page 91: ...s 1 2148410 Seal Kit 1 20 451110354 Bolt hex 1 2 13 X 3 8 21 W148141 03 Motor ME15 02 08 AAAA 2 22 450020516 Nut hex 3 4 16 Slotted 2 23 454000328 Split Pin 1 8 X 1 3 4 2 24 452200176 Lockwshr 1 2 X 8...

Page 92: ...RANSOMES HR3806 PARTS MANUAL Parts 26 9A WHEEL MOTOR REAR...

Page 93: ...kit A820052 5 Commutator 1 6 CommutatorRing 1 7 Manifold 1 8 A800826 Rotor Set 1 9 Wear Plate 1 10 A800825 DriveLink 1 11 ThrustBearing 1 12 A800824 CouplingShaft 1 13 Bearing Bushing Inner 1 14 Thrus...

Page 94: ...RANSOMES HR3806 PARTS MANUAL Parts 28 10 HYDRAULIC VALVES 15 15 16 16 Y Y D D R R F F O O A AR R X X X X H H X X X X X X X X 17 17 11 11 6 6 7 7 13 13 11 11 12 12 1 1 4 4 18 18...

Page 95: ...Plate Fender 1 5 4132951 Blanking Plate Fender LH 1 6 4125581 Screw Cap Head M8x100 3 7 450411 Washer Spring M8 3 11 450391 Wshr M10 X 21 X 2 2 12 12 450379 Nut hex M10 Nyloc 8 13 450213 Scrw hex M10...

Page 96: ...RANSOMES HR3806 PARTS MANUAL Parts 30 11 HYDRAULICS 20...

Page 97: ...25 8 7 64123 73 Blt hex1 2 13x1 4 8 456110090 Scrw hex1 2 13X1 1 4 4 9 178025 Filter spinOn 2 10 178024 Filter Head Module 1 11 452200134 Lockwshr 3 8 X 683 X 094 4 12 456110066 Scrw hex 3 8 16 X 1 4...

Page 98: ...RANSOMES HR3806 PARTS MANUAL Parts 32 12 FUEL AND HYDRAULIC TANKS...

Page 99: ...27 BreatherVent 1 14 2690017 01 Ftg orb Plug 14 2 15 38471 08 Foam Closed Cell 7 8 16 09007 10 Hose 25x 8 5 1 17 2690017 03 Ftg oabPlug 1 18 2212076b Support hyd Reservoir 1 19 008296050 Switch Temp 1...

Page 100: ...RANSOMES HR3806 PARTS MANUAL Parts 34 13 OPTIONAL AUXILIARY FUEL TANK...

Page 101: ...19 2212087 Cover access 1 20 64205 041 Blt metricM10 1 5x15 2 21 64006 06 Lockwshr helical7 16 8 22 64251 004 Whsr M10 8 23 69051 01 Pipe Plug 3 8 1 24 148027 BreatherVent 1 25 2690017 01 Ftg orb Plu...

Page 102: ...RANSOMES HR3806 PARTS MANUAL Parts 36 14 CONTROLS 1...

Page 103: ...r 1 16 H083031 Conical Spring Washer 6 17 172088 07 Throttle 1 18 64163 18 Washer 2 19 64163 25 Washer 2 20 GSF2093CK Bolt Hex 5 16 18 X 1 1 2 2 21 A139301 Nut WLF 5 16 18 4 22 172364A Arm Control HD...

Page 104: ...RANSOMES HR3806 PARTS MANUAL Parts 38 14A CONTROLS LIFT...

Page 105: ...lever 3 2 2216005 Wldmnt liftLever 3 3 2208144 Valve Lift 1 4 2216003 Wldmt leverSupport 1 5 450043 Bolt hex M10 X 120 1 6 450379 Nut hex M10 Nyloc 1 7 W148062 Master Link 50 Chain 3 8 450006 Bolt hex...

Page 106: ...RANSOMES HR3806 PARTS MANUAL Parts 40 15 BRAKES...

Page 107: ...ve 1 6 MBG3284A Bracket M Switch 1 7 W38383 Switch Normally Closed 2 8 MBG4401 Cover Brake 1 9 MBG3883 Bracket EBV 1 10 450018 Bolt Hex M8x50 2 11 450022 Bolt Hex M8x70 2 12 450151 Screw Hex M5x16 4 1...

Page 108: ...RANSOMES HR3806 PARTS MANUAL Parts 42 16 STEERING CONTROLS...

Page 109: ...d 1 4 Female 1 12 450389 Wshr M6 x 12 5 x 1 8 2 14 450020 Bolt hex M8 x 60 1 15 450324 Nut hexM8 2 16 450379 Nut hex M10 Nyloc 5 17 38383 Switch n c 1 18 4124539 Wldmt SpeedGovenorLever 1 19 MBF1552 S...

Page 110: ...RANSOMES HR3806 PARTS MANUAL Parts 44 16 STEERING CONTROLS...

Page 111: ...59 ConsoleHarness 1 52 4128337 MainHarness 1 53 450005 Bolt hex M6 x 50 4 54 001190042 Scrw rndHdNo10 24X1 2 4 55 001393298 Nut hexNo10 24Nyloc 4 56 450001 Bolt hex M6 X 30 1 57 450323 Nut hexM6 1 58...

Page 112: ...RANSOMES HR3806 PARTS MANUAL Parts 46 17 COOLING...

Page 113: ...15 2208079 Bottle Coolant 1 16 4128625 Wldmt Coolant Bottle Bracket 1 17 4130727 Hose RadUpper 1 18 2218045 Hose RadLower 1 19 4126613 Screen 1 20 2218086 Seal Tube 1 22 450390 Wshr M8 x 17 x 1 8 13...

Page 114: ...RANSOMES HR3806 PARTS MANUAL Parts 48 18a GRAMMER MSG 85 SEAT 4137966 SUSPENSION...

Page 115: ...S 1 27 008173720 Washer Retaining 5 mm 2 28 Fork 1 29 008173740 Rivet 4 0 x 10 0 2 30 Bracket U Shaped Pro 1 31 008173760 RubberPlate 1 32 008173730 Bumper Set 1 33 008173870 Thrust Washer Kit 1 35 0...

Page 116: ...RANSOMES HR3806 PARTS MANUAL Parts 50 18b GRAMMER MSG 85 SEAT 4137966 SEAT TOP...

Page 117: ...24 Rivet 6 x 12 1 25 Nut Hex M8 1 25 6 26 113048 Nut Hex M8 1 25 2 27 Lever 1 28 Handle Grey 1 29 Cover LH Blk 1 33 Cover RH Blk 1 34 Screw M8 x 16 4 35 Set of Adjustment Rails 1 36 Nut Hex M8 1 25 4...

Page 118: ...RANSOMES HR3806 PARTS MANUAL Parts 52 19a SEAT BREAKDOWN GRAMMER...

Page 119: ...stance Plate 1 15 008173440 Bush 2 16 008199690 Back Plate 1 17 008173450 Tube 1 18 008173460 Spring 1 19 008173470 Washer 2 20 008173480 Screw 2 21 008173490 Tube 1 22 008173500 Edge Strip 1 23 00817...

Page 120: ...RANSOMES HR3806 PARTS MANUAL Parts 54 19a SEAT BREAKDOWN GRAMMER...

Page 121: ...199730 AdjustingSpindle 1 47 008199740 Washer 1 48 N A Plug 2 49 008199550 Arm Rest RH 1 50 N A Screw 2 51 N A SupportRH 1 52 N A Pin 2 53 008199850 Arm Rest Assy RH 1 54 008173630 Arm Rest LH 1 55 N...

Page 122: ...RANSOMES HR3806 PARTS MANUAL Parts 56 19b SEAT SUSPENSION GRAMMER DS85H...

Page 123: ...3760 Plate 1 20 008173770 Suspension Assy 1 22 008173780 Roller 4 23 008173790 Pin 1 24 008173800 Bush 4 25 008173810 Spring 2 26 008173820 Plate 1 27 008173830 Plate 2 28 008173840 Bolt 1 29 00817385...

Page 124: ...RANSOMES HR3806 PARTS MANUAL Parts 58 2217020 20 PUSHARM ASSEMBLY...

Page 125: ...01110 Seal Kit 1 7 MBF1929 Wldmt push Arm Pin 2 8 W038383 Switch n c 1 9 W172359 Plate push Arm Sw 1 10 2212109 Bracket switch Mtg 1 11 001190042 Scrw rndHdNo10 24X1 2 4 12 001393298 Nut hexNo10 24Nyl...

Page 126: ...RANSOMES HR3806 PARTS MANUAL Parts 60 21 46CC M46 20788 SERVO TRANSMISSION PUMP...

Page 127: ...800731 ChargeReliefValvePoppet 1 118 A800732 NeedleBearing 7 131 A800733 ShaftBearing 1 132 A800734 Circlip 2 133 A800735 Circlip 2 155 A800736 ChargePumpHousing 1 202 A800737 Swash Plate Housing 1 93...

Page 128: ...arts 62 Port B SAE 12 Ports C C1 E E1 SAE 10 Ports F T SAE 6 Maximum Input Flow 140 L M Maximum Divided Combined Flow 70 L M Maximum Working Pressure F 280 Bar B C E 230 Bar TORQUE SETTINGS REFER TO S...

Page 129: ...ner 1 3 008089850 Piloted Popet type logic element 2 4 008089860 PilotedDirectionalValve 5 008089870 SolenoidValve 1 6 008089880 ShuttleValve 1 7 008089940 CheckValve 2 8 4132060 CrossLineReliefValve...

Page 130: ...RANSOMES HR3806 PARTS MANUAL Parts 64 Port T SAE 12 Ports P M1 M2 SAE 10 Port R SAE 8 Port G SAE 4 TORQUE SETTINGS REFER TO SECTION 1 23 DECK VALVE...

Page 131: ...SK08 2V T 2 178102 59 CV10 20T 0 V 300 1 178102 01 SK10 2V T 3 178102 79 RV10 22H 0 V 35 32 1 178102 02 SK10 2V B 4 178102 34 RV10 2005H Viton 1 178102 02 SK10 2V B 5 178102 16 SV10 21W 0 V 00 1 1781...

Page 132: ...RANSOMES HR3806 PARTS MANUAL Parts 66 24 1a HYDRAULIC DIAGRAM TRANSMISSION...

Page 133: ...F211 2690017 01 FTG ORBPLUG14 2 F306 W15058 02 90 M M 1 1 16 SAE x 1 00 BARB 3 F324 W158006 11 FTG M M 1 ORS x 1 1 16 SAE 2 F325 002498420 45 M M 1 ORS x 1 1 16 SAE 4 F326 W158011 01 TEE M M M 11 16...

Page 134: ...RANSOMES HR3806 PARTS MANUAL Parts 68 24 1a HYDRAULIC DIAGRAM TRANSMISSION...

Page 135: ...Y 2 H247 4124775 HOSE ASSEMBLY 1 H248 4124776 HOSE ASSEMBLY 1 H249 4124778 HOSE ASSEMBLY 1 H251 4124780 HOSE ASSEMBLY 1 H252 4124781 HOSE ASSEMBLY 1 H253 4124782 HOSE ASSEMBLY 1 H258 4125237 FRONTMOTO...

Page 136: ...RANSOMES HR3806 PARTS MANUAL Parts 70 24 1b HYDRAULIC DIAGRAM TRANSMISSION...

Page 137: ...arts 71 1 4136486 STEELTUBEFRONTMOTOR 2 2 4136487 HOSE ASSEMBLY 1 3 4136488 HOSE ASSEMBLY 2 4 4136139 STEELTUBE 1 5 4136140 STEELTUBE 1 6 002590110 TEE 1in ORS 1 7 158006 07 FITTING1inORB ORS 1 8 4131...

Page 138: ...RANSOMES HR3806 PARTS MANUAL Parts 72 24 2 HYDRAULIC DIAGRAM UNIT DRIVE...

Page 139: ...2 F7 W158007 05 90 M M 1 ORS x 7 8 SAE 8 F8 W158007 07 90 M M 1 3 16 ORS x 1 1 16 SAE 1 F12 4132734 90 M M 1 1 16 SAE x 1 BARB 1 F15 W158067 02 FTG BLKHD M M 1 ORS 2 F20 W69055 01 90 BLKHD M M 11 16...

Page 140: ...RANSOMES HR3806 PARTS MANUAL Parts 74 24 3 HYDRAULIC DIAGRAM STEERING LIFT...

Page 141: ...BARB 3 F14 W158067 01 FTG BLKHD M M 11 16 ORS 4 F16 158067 04 FTG BLKHDORS ORS 1 F17 2690019 01 FITTING ORSSTR STEM 2 F19 58026 01 3 WAY CONNECTOR 3 8 2 F20 W69055 01 90 BLKHD M M 11 16 ORS 5 F24 W690...

Page 142: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...

Page 143: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...

Page 144: ...ure Switch 28 4126806 Fuel Pump 29 008244740 Glow Plug Relay 30 Back Start 31 Ex Kubota Glow Plugs 32 2218226 Cutter Deck Valve 33 2218046 FuelLevelSender 34 008244690 StarterRelay 35 008230330 Batter...

Page 145: ...ilter Switch 61 008244660 Accessory Relay 62 FrontLampsGround 63 FrontLampsConnector 64 008244553 FlasherUnit 65 Fuse Holder No 3 66 Connector to Main Harness 67 Brake Light Switch 68 Connector to Mai...

Page 146: ...RANSOMES HR3806 PARTS MANUAL Parts 80 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...

Page 147: ...Amp LH Side Lights 1 7E 008233164 Fuse 10 Amp Hazard Lights 1 7F 008233164 Fuse 10 Amp Indicators 1 8A 008244553 FlasherUnit 1 8B 008244700 Relay 1 2 Size Cen Deck 1 8C 008244700 Relay 1 2 Size Cutte...

Page 148: ...RANSOMES HR3806 PARTS MANUAL Parts 82 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...

Page 149: ...ELECTRICAL DIAGRAM MAIN HARNESS POST 2006 25 2218226 Valve FrontDeck 1 27 4126806 Pump Elect Fuel 1 28 008296040 Switch WaterTemp 1 PerkinsNo 385720231 29 W108208 Parking Brake Switch 1 30 W38382 Swit...

Page 150: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...

Page 151: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...

Page 152: ...se 10 Amp Glow Plug Relay 008233164 Fuse 10 Amp Beacon 15 Fuse Holder No 2 008233180 Fuse 20 Amp Accessory 008233180 Fuse 20 Amp Air Seat 008233180 Fuse 20 Amp Heated Jacket 44 008244640 Seat Delay Mo...

Page 153: ...rningLampLens 85 008295630 Oil Pressure Warning Lamp Lens 86 W178092 03 TemperaturGauge 87 W178092 04 FuelGauge 89 BeaconIndicatorLamp 90 Cutter Deck Switch Connector 91 Cutter Deck Switch Lamp Connec...

Page 154: ...RANSOMES HR3806 PARTS MANUAL Parts 88 26A DECALS COVERS...

Page 155: ...ated RANSOMES HR3806 PARTS MANUAL Parts 89 IDL141 Kit Decal Badges Logos 1 4130065 Decal RansomesLHSwoosh 1 2 4130066 Decal RansomesRHSwoosh 1 3 4124185 Decal RansomesEmblem 1 4 4125605 Decal 10 Ranso...

Page 156: ...RANSOMES HR3806 PARTS MANUAL Parts 90 26B DECALS MACHINE...

Page 157: ...Noise 105dB 1 2 009239810 Label UK Seat Plate 1 5 4118415 Decal Coolant hazard 1 8 009034880 Decal Fan 1 9 009034900 Decal Belt 1 10 009034890 Decal Bystander Warning 1 11 009034910 Decal Instructions...

Page 158: ...RANSOMES HR3806 PARTS MANUAL Parts 92 27 CUTTING DECK 152cm 60 REAR DISCHARGE...

Page 159: ...am AR 23 451030926 Bolt Hex 5 8 18 x 4 1 2 4 24 64188 40 1 2 X 2 5 8 Clevis Pin 2 25 46335 ShaftAsm Roller 5 26 2198153 Roller 3 7 27 W146067 Wldmt RollerShaft 1 28 MBF1931A 7 Wldmt Deck 1 29 2216071...

Page 160: ...RANSOMES HR3806 PARTS MANUAL Parts 94 28 CASTER WHEELS...

Page 161: ...13 Lubricator M6Str 1 5 MBF1938 Asm Yoke 11 00 Tyre 1 6 452438 Nut hex M12 Flng Nyloc 1 7 4118873 Bolt crg M12 X 170 1 11 469009601 Quick Pin 1 12 MBG5426 Collar 1 266X2X 250 1 13 MBG5427 Collar 1 266...

Page 162: ...RANSOMES HR3806 PARTS MANUAL Parts 96 29 SPINDLE ASSEMBLY...

Page 163: ...1 7 143030 Spindle 1 8 143032 Spacer Bearing 1 9 001791189 Snap Ring 1 250 1 10 143031 Spacer Seal 1 11 148071 01 V RingV 60a 2 12 450944 Scrw set M4 X 10 Cup Pnt 2 13 142108 7 Cap Spindle 1 14 11224...

Page 164: ...ONWHEELMOTOR 19 1 008007240 WHEELMOTOR 21 008007240 HYDRAULICWHEELMOTOR 63 73 008008460 WHEELNUT 19 4 008011210 CHECKVALVE 63 2144 008012590 FREEWHEELVALVE 63 F358 008028345 HYDRAULIC VALVE 41 3 00802...

Page 165: ...8C 008244700 RELAY 1 2 SIZE L H DECK 43 8D 008244700 RELAY 1 2 SIZE CUTTER MAS 43 8E 008244700 RELAY 1 2 SIZE HORN 43 8G 008244700 RELAY 1 2 SIZE ALARM 43 8H 008244700 RELAY 1 2 SIZE ACCESSORY 43 8J...

Page 166: ...1 STUD 25 18 2216003 WLDMT LEVERSUPPORT 39 4 2216005 WLDMNT LIFTLEVER 39 2 2216025 WLDMNT CYLRODPIN 55 5 2216046 WELDMNT LHENGINEMOUNT 5 32 2216047 WELDMNT RHENGINEMOUNT 5 33 2216071 7 WLDMT SUPPORTAR...

Page 167: ...6613 SCREEN 47 19 4126701 BRACKET FUSEBLOCKS 43 36 4126806 FUELPUMP 74 28 4126839 RADIATOR 47 4 4126862 HOSEASSEMBLY 65 H263 4127119 WHEEL TYRE 11X4 0 5 87 31 4128337 MAINHARNESS 45 52 4128338 DIODEMO...

Page 168: ...LG RD HD SC 13 30 64163 17 25 64 X 2 X 11GA WSHR 25 10 64163 18 WASHER 37 18 64163 25 WASHER 37 19 64163 27 WASHER FLAT 5 20 64166 17 BLT SHLDR 3 8 16X1 12 15 38 64166 17 BLT SHLDR 3 8 16X1 12 45 41 6...

Page 169: ...18047 02 BUSHINGFLIP LOK1 2 37 23 W138024 02 BRG DX 500ID 55 19 W138040 CLIP HOODROD 13 27 W143036A ROD SUPPORT 13 26 W143069 STUD CYLINDER 25 30 W146067 WLDMT ROLLERSHAFT 85 27 W146259 WLDMT PUSHARML...

Page 170: ......

Page 171: ......

Page 172: ...eldwijd dealernet en technici met een fabriekopleiding voorzien mede dankzij de back up van Ransomes Jacobsen Parts Xpress in een betrouwbare productondersteuning van hoge kwaliteit Kwaliteit prestati...

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