Jacobsen HR 9016 Turbo 70538 Parts & Maintenance Manual Download Page 165

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HR-9016

Item

Part No.

Qty.

Description

Serial Numbers/Notes

5003190

Deck, Right Wing

5003189

Deck, Left Wing

4256471

Motor, Spindle Assembly

5003763

•

Seal Kit

2811954

•

Bushing

4115706

•

Valve, Check

557523

•

Key, 1/4 x 1/4 x 1"

REF

Wing Deck Serial Plate

440124

Carriage Bolt, 3/8-16 x 1-3/4”

Models 70538 and 70539

440126

Carriage Bolt, 3/8-16 x 2"

Models 70540 and 70541

453011

Flat Washer, 3/8

446142

Lockwasher, 3/8 Hvy

444762

Locknut, 3/8-16 Center

116686

Deck Mount Assembly

363574

•

Bushing

3010489

•

Bushing

471214

Fitting, Grease 1/4-28

363568

Washer, Thrust

163306

Pin Assembly

400264

Screw, 3/8-16 x 1-1/4” Hex Head

3008388

Adapter, Blade

2810030

Bar, Rotary Mower Cutter

Models 70538 and 70539

4119024

Bar, Rotary Mower Cutter

Models 70540 and 70541

3007764

Washer, Blade

400410

Screw, 1/2-13 x 1-3/4” Hex Head

1003321.6

Skid, Right Wing Anti-Scalp

1003325.6

Skid, Left Wing Anti Scalp

400420

Screw, 1/2-13 x 3-1/2” Hex Head

3004113

Bushing

3003714

Spacer, Wheel

3003939

Wheel, Deck

361723

Stop, Rubber

446152

Lockwasher, 1/2

444758

Locknut, 1/2-13 Center

441624

Carriage Bolt, 3/8-16 x 1”

443110

Nut, 3/8-16 Hex

4257550

Pad, Motor

Models 70540 and 70541 Only

Summary of Contents for HR 9016 Turbo 70538

Page 1: ...ertificata o una struttura ROPS installata dal concessionario prima che il tosaerba possa essere messo in servizio e reg istrato per la copertura della garanzia WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operat...

Page 2: ... to State of California to cause cancer and birth defects or other reproductive harm FORWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name ...

Page 3: ...ring Stop Bolts 17 3 15 Torque Specification 18 4 Maintenance 4 1 General 19 4 2 Inspecting Blades 19 4 3 Sharpening Blades 20 4 4 Engine 21 4 5 Engine Oil 21 4 6 Muffler and Exhaust 21 4 7 Air Filter 22 4 8 Fuel 22 4 9 Fuel System 23 4 10 Battery 23 4 11 Jump Starting 23 4 12 Charging Battery 24 4 13 Hydraulic Hoses 24 4 14 Hydraulic Oil 25 4 15 Hydraulic Filters 25 4 16 Radiator Oil Cooler 26 4 ...

Page 4: ... decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine gov ernor setting or overspeed the engine 14 Carbon monoxide in the ex haust fumes can be fatal when inhaled Never operate the eng ine without proper ventilation or in an enclosed area 15 Fuel is highly flammable handle with care 16...

Page 5: ...tain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service WARNING The Interlock System on this mower prevents the mower from starting unless the bra...

Page 6: ...res Size Ten 11 x 4 00 5 0 4 ply Two 13 x 6 50 6 0 4 ply Pressure 20 25 psi 1 38 1 73 BAR 2 3 MOWER _________________________________________________________________ Tires Front 29 x 14 15 12 ply Rear 24 x 12 12 6 ply Pressure 20 22 psi 1 38 1 52 BAR Battery Type Two Maintenance Free 12 Volt Batteries 720 CCA 0 F 18 C Group 75 Brakes Service Dynamic braking through traction circuit Parking Mechani...

Page 7: ...t 95 2413 Weights Lbs kg Overall less operator 70538 6392 2899 70539 6607 2996 70540 6392 2899 70541 6607 2996 2 6 ACCESSORIES SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Orange Touch up Paint 12 oz spray 4184140 2 Post ROPS with Seat Belt 78138 l All Weather Cab w ROPS and Seat Belt See Below l Ai...

Page 8: ...6 EC Conformity Assessment Оценка за съответствие Hodnocení plnění podmínek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung Διαπίστωση Συμμόρφωσης Megfelelőség értékelés Valutazione della conformità Atbilstības novērtējums Atitikties įvertinimas Livell tal Qawwa tal Ħoss Imkejjel Ocena zgodności...

Page 9: ...on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteisöön Signature de la personne habilitée à rédiger la déclaration au nom du fabricant à détenir la documentation technique à compiler les fichiers techniques et qui est implantée dans la Communauté Unterschrift der Person die berechtigt ist die Erklärung im Namen des Herstellers abzugeben die die technischen Unterlagen aufb...

Page 10: ...adjusted equally 3 Set desired cutting height of deck using the 1 2 in 13 mm spacers E provided See Section 3 5 4 Measure the height from the ground surface to the front edge B of th e two o uter blades for the wing decks and the center section of the fr ont deck Position the 1 8 in 3 mm leveling washers C above or below caster pivot as needed to obtain an even cutting height across decks Keep the...

Page 11: ...caster wheels are just above ground Stop engine 3 Insert height adjustment pin for rear casters to match cutting height Figure 3F 4 Rotate anti sway mechanism F to it s operating position Figure 3C Figure 3B Figure 3C 3 4 WINGLET ADJUSTMENT____________________________________________________ 1 Winglets must be adj usted to front deck to pr event scalping and possible damage to deck winglets 2 Rota...

Page 12: ...emove pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 in gauge wheel must be repositioned in arm Follow wheel mounting instructions on decal Figure 3F Figure 3E Figure 3F Tire pressure Check air pressure in caster tires while tires are cool Maintain air pressure between 20 25 psi 1 38 1 73 BAR to improve accuracy of cutting he...

Page 13: ...or lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3G 3 Shut OFF engine and remove key Support decks using blocks This will prevent them from accidently lowering while making adjustments 4 Position switch so sensing area C on sw itch is centered over leading edge A of activator plate on lift arm 5 Adjust gap between sensing area on s witch and a...

Page 14: ...ls do not turn Turn OFF engine and tighten bracket in place 7 Connect traction pedal linkage Section 3 11 and install and adjust switches Sections 3 8 and 3 9 Important Always check operation of Interlock System after replacing or adjusting switch See Safety and Operation Manual 8 Start engine and check operation of traction pedal Wheels must not turn when pedal returns to Neutral Figure 3H 3 8 NE...

Page 15: ...edal Switch closed traction pedal in neutral and during full forward range of pedal Switch open Full reverse range of pedal 5 Connect switch to wi ring harness and check operation of four wheel drive Figure 3J 3 10 PARKING BRAKE _________________________________________________________ The brake switch is part of the Interlock System and senses when the parking brake is engaged If this switch fail...

Page 16: ... but does not increase brake efficiency 3 12 TRACTION PEDAL_________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position 1 Make sure return arm K Figure 3H on pump is adjusted to neutral Section 3 6 2 Push traction pedal forward I until it to uches floor panel and hold in this po...

Page 17: ...olts must be re adjusted 2 Turn stop bolts P and Q out as far as possible without removing them 3 Turn steering wheel to the right until right rear tire is at a 45 angle to steering axle Thread stop bolt P in until bolt touches axle 4 Turn steering wheel to the left until left rear tire is at a 45 angle to steering axle Thread stop bolt Q in until bolt touches axle Figure 3N 45 P Q ...

Page 18: ...b Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft lb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb ...

Page 19: ...never mower is removed from mower carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any of th e above conditions can cause a pie ce of the blade to break away and be h urled from the mower causing very serious injury to bystanders or property damage 3 A bent blade could have a mi croscopic crack G that...

Page 20: ...ive vibration and may damage the mower 4 Use a blade balancer to ch eck the bl ade after sharpening 5 Attach blade to mo wer Install blades so cutting edges C face the direction of rotation as shown in Figure 4C Beveled cutting edge of blade must face in toward deck housing Torque center mounting screw holding blade to 75 to 90 ft lb 100 to 120 Nm Figure 4B Figure 4C WARNING The mower blades can d...

Page 21: ...nd warm seasons Warm up the engine at approximately half throttle without load Failure to properly warm up the engine can shorten engine life If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Note The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the...

Page 22: ... 8 FUEL____________________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Fill the fuel tank to within 1 in 25 mm below the filler neck Use clean fresh 2 Low or Ultra Low Sulfur Diesel fuel Minimum Cetane Rating 45 Refer to Engine Man...

Page 23: ...ive battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is properly installed and secured to the battery tray 4 11 JUMP STARTING __________________________________________________________ Before attempting to jump start the mowe r check the condition of the d...

Page 24: ...ecting any hydraulic component clean the a rea around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of th e hydraulic s...

Page 25: ...two 1 0 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil filter warning light will come on To ensure continued protection to the hydraulic system replace filters as soon as possible if li ght continues to remain on ev en after hydraulic fluid has warmed up Note The war...

Page 26: ...spect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unfasten knobs C located on to p of oi l cooler and remove plastic shield D from front of oil cooler 3 Replace front screen and shields and install knobs on top of oil cooler to secure assembly in place Figure 4F 4 17 TIRES _______________________________________________...

Page 27: ...up system fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not ...

Page 28: ...nnects power to cruise control when neutral switch is closed traction pedal in Neutral ML K9 Mow Left Deck Energizes solenoid to left side deck valve when deck is lowered and power take off switch is ON MC K10 Mow Center Deck Energizes solenoid to front deck valve when deck is lowered and power take off switch is ON MR K11 Mow RIght Deck Energizes solenoid to right side deck valve when deck is low...

Page 29: ...ieving new uni t or if tires were removed check and torque lug bolts daily until torque is maintained Front Wheels 95 105 ft lb 128 142 N m Rear Wheels 65 75 ft lb 88 102 N m Caster Wheels To extend bearing life check and adjust caster and gauge wheels every year Lubricate bearings every 100 hours using NLGI Grade 2 grease 1 Raise deck so wheels are off ground and can be rotated freely by hand 2 C...

Page 30: ...on in a cool dry place 2 Check and r echarge battery every 60 to 90 da ys while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine 1 While the engine is warm remove drain plug drain the oil from the crankcase and change oil filter Install drain plug and ...

Page 31: ...runs poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parking br...

Page 32: ...Hydraulic Oil VG ISO 68 WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Recommended Service and Lubrication Intervals Daily Before Starting Every 25 Hours Every 50 Hours Every 100 Hours Every 250 Hours Every Year See Section Lubricant Type Air Cleane...

Page 33: ...Qty 1 Caster Spindles 10 2 Caster Wheel Axles 10 3 Gauge Wheel Axles 2 4 Lift Cylinder Front Deck 4 5 Lift Arm Front Deck 2 6 Side Deck Pivots 6 7 Steering Cylinder 2 8 Tie Rod 2 9 Axle Pivot 1 10 Wheel Pivot 2 11 Lift Arm Side Deck 2 12 Lift Cylinder Side Deck 4 F2 150 Hours Qty 13 Drive Shaft U Joint 2 14 Drive Shaft Slip Joint 1 15 Return Canister Pivot 6 4 3 8 9 10 10 12 15 11 12 8 HR014 5 5 ...

Page 34: ...full name and complete address on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on receipt If...

Page 35: ......

Page 36: ...elativo numero di identificazione Per ordinare questo materiale 1 Riportare nome e indirizzo completi sul buono d ordine 2 Indicare luogo e modalità di spedizione UPS Posta ordinaria Mattino successivo Giorno successivo 3 Nel buono d ordine indicare quantità numero e descrizione della parte desiderata 4 Inviare o consegnare il buono d ordine al distributore autorizzato Jacobsen di fiducia 2012 Jac...

Page 37: ...3 15 Specifica della coppia 18 4 MANUTENZIONE 4 1 Aspetti generali 19 4 2 Controllo delle lame 19 4 3 Affilatura delle lame 20 4 4 Motore 21 4 5 Olio motore 21 4 6 Marmitta e tubo di scarico 21 4 7 Filtro dell aria 22 4 8 Carburante 22 4 9 Impianto di alimentazione 23 4 10 Batteria 23 4 11 Avviamento con cavi di emergenza 23 4 12 Carica della batteria 24 4 13 Flessibili idraulici 24 4 14 Olio idra...

Page 38: ...carico o altri dispositivi di protezione non saldamente fissati 12 Non scollegare né escludere mai alcun interruttore 13 Non modificare l impostazione del regolatore del motore e non aumentare il regime del motore 14 L ossido di carbonio presente nelle emissioni può essere micidiale se inalato Non avviare mai il motore in ambienti non adeguatamente ventilati o in ambienti cintati 15 Il carburante ...

Page 39: ...cessionario autorizzato Jacobsen che dispone di dati sui metodi di manutenzione più recenti per mantenere quest attrezzatura ed è in grado di fornire un assistenza pronta ed efficiente ai clienti L uso di ricambi e accessori non originali Jacobsen annulla la garanzia AVVERTENZA Il sistema microinterruttori di sicurezza impedisce l avviamento del tosaerba a meno che la leva del freno sia inserita l...

Page 40: ...i Dimensione Dieci 11 x 4 00 5 0 4 tele Due 13 x 6 50 6 0 4 tele Pressione 138 173 kPa 2 3 TOSAERBA ______________________________________________________________ Pneumatici Anteriori 29 x 14 15 12 tele Posteriori 24 x 12 12 6 tele Pressione 138 152 kPa Batteria Tipo Una batteria da 12 V esente da manutenzione 720 CCA a 18 C Gruppo 75 Freni Servizio Frenata dinamica tramite circuito di trazione St...

Page 41: ...96 70540 6385 2899 70541 6600 2996 2 6 ACCESSORI E STAMPATI___________________________________________________ Richiedere la lista completa di accessori e attrezzi al concessionario Jacobsen di zona Vernice arancione per ritocchi a spruzzo 355 ml 4184140 Dispositivo antiribaltamento ROPS a 2 montanti con cintura di sicurezza 78138 l Cabina per tutte le condizioni climatiche con ROPS e cintura di s...

Page 42: ...6 EC Conformity Assessment Hodnocení pln ní podmínek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung G L Megfelel ség értékelés Valutazione della conformità Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss Imkejjel Ocena zgodno ci Avaliação de Conformidade Evaluarea conform...

Page 43: ... Signature de la personne habilitée à rédiger la déclaration au nom du fabricant à détenir la documentation technique à compiler les fichiers techniques et qui est implantée dans la Communauté Unterschrift der Person die berechtigt ist die Erklärung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die i...

Page 44: ...ici delle ruote orientabili sia regolata equamente 3 Impostare l altezza di taglio desiderata del piatto utilizzando i distanziali da 13 mm E in dotazione Vedere la Sezione 3 5 4 Accertarsi che l altezza da terra al bordo anteriore B delle due lame esterne per i piatti di taglio laterali e la sezione centrale del piatto anteriore Posizionare le rondelle di livellamento da 3 mm C sopra o sotto il p...

Page 45: ...viare il motore e abbassare il piatto fino a quando non è a livello e le ruote orientabili sono sul terreno Spegnere il motore 3 Inserire il perno di regolazione altezza per le ruote orientabili posteriori a seconda dell altezza di taglio Figura 3F 4 Ruotare il meccanismo di antioscillazione F nella relativa posizione di funzionamento Figura 3B Figura 3C 3 4 REGOLAZIONE DELLE ALETTE_______________...

Page 46: ... 1 8 in sull alberino Queste rondelle devono rimanere nella stessa posizione e quantità dell installazione originale Devono essere riposizionate solo se è necessario livellare nuove ruote orientabili o piatti di taglio Sezione 3 2 3 Per regolare le ruote di regolazione posteriori sul piatto anteriore vedere Figura 3F Sollevare il piatto anteriore di circa 30 cm e sostenere la parte anteriore con d...

Page 47: ...ore del piatto di taglio raggiunge l altezza mostrata in Figura 3L 3 Spegnere il motore e togliere la chiave Sostenere i piatti di taglio con dei blocchi Questo accorgimento impedisce che vengano accidentalmente abbassati durante la messa a punto 4 Posizionare l interruttore in modo che l area di rilevamento C sull interruttore sia centrata sul bordo d attacco A della piastra dell attivatore sul b...

Page 48: ...tallo 6 Avviare il motore e guardare le ruote Ruotare la staffa F nei fori scanalati fino a quando le ruote non girano più Spegnere il motore e serrare la staffa in posizione 7 Collegare la tiranteria del pedale di trazione Sezione3 12 quindi installare e regolare gli interruttori Sezioni 3 8 e 3 9 8 Avviare il motore e controllare il funzionamento del pedale di trazione Le ruote non devono girare...

Page 49: ... di trazione in folle durante la gamma di marcia avanti completa del pedale Interruttore aperto Gamma di retromarcia completa del pedale 5 Collegare l interruttore al cablaggio e controllare il funzionamento della trazione integrale Figura 3J 3 10 FRENO DI STAZIONAMENTO _______________________________________________ L interruttore del freno fa parte del Sistema microinterruttori di sicurezza e ri...

Page 50: ...e 3 12 PEDALE DELLA TRAZIONE _________________________________________________ Il pedale di trazione deve essere regolato in modo che la pompa sia alla corsa massima quando il pedale viene completamente premuto in posizione di marcia avanti 1 Accertarsi che il braccio di ritorno K Figura 3H della pompa sia impostato su folle Sezione 3 6 2 Premere in avanti il pedale di trazione I fino al contatto ...

Page 51: ...bulloni di arresto 2 Allentare i bulloni di arresto P e Q più possibile senza rimuoverli 3 Girare il volante a destra fino a quando la ruota posteriore destra si trova a 45 rispetto all assale dello sterzo Serrare il bullone di arresto P fino al contatto con l assale 4 Girare il volante a sinistra fino a quando la ruota posteriore sinistra si trova a 45 rispetto all assale dello sterzo Serrare il ...

Page 52: ...6 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 1...

Page 53: ...taglio viene rimossa dal tosaerba controllare attentamente le lame per accertarsi che siano in buone condizioni operative Le lame che presentano piegature G scanalature H o lesioni J devono essere sostituite 2 Una delle condizioni suddette può comportare la rottura e il lancio di un pezzo di lama dal tosaerba provocando gravi lesioni agli astanti e danni materiali 3 Una lama piegata potrebbe avere...

Page 54: ...izzare un bilanciatore per lame per controllare la lama dopo l affilatura 5 Installare la lama sul tosaerba Installare le lame in modo che i taglienti C siano rivolti nella direzione di direzione come mostrato in Figura 4C Il tagliente smussato della lama deve essere rivolto verso l alloggiamento del piatto di taglio Serrare la vite di mantenimento lama a montaggio centrale a 100 120 Nm Figura 4B ...

Page 55: ...e dell impianto di alimentazione rivolgersi ad un concessionario Jacobsen autorizzato Nota Il tosaerba è stato progettato per funzionare e falciare nel modo più efficace secondo le impostazioni del regolatore preimpostate Non modificare le impostazioni del regolatore del motore e non fare girare il motore a una velocità eccessiva 4 5 OLIO MOTORE ____________________________________________________...

Page 56: ...iare il carburante con cautela perché è altamente infiammabile Usare un contenitore autorizzato provvisto di becco inseribile all interno del collo del serbatoio Non utilizzare lattine e imbuti per il trasferimento del carburante Riempire il serbatoio del carburante a 25 mm dalla base del collo del bocchettone di rifornimento Utilizzate gasolio n 2 pulito e fresco Numero minimo di cetano 45 Per ul...

Page 57: ... montaggio della batteria assemblare sempre prima il cavo ROSSO positivo della batteria e la messa a terra e per ultimo il cavo NERO negativo 2 In sede di rimozione della batteria togliere sempre prima il cavo NERO negativo e per ultimo il cavo ROSSO positivo 3 Verificare che la batteria sia correttamente montata ed ancorata al relativo supporto 4 11 AVVIAMENTO CON CAVI DI EMERGENZA ______________...

Page 58: ...l flessibile per impedire l ingresso di impurità nell impianto a Prima di scollegare qualsiasi componente idraulico contrassegnare la posizione di ogni flessibile con un cartellino o un segno quindi pulire la superficie circostante i raccordi b Quando si scollega un componente è talvolta necessario montare tappi o coperchietti sulle estremità dei flessibili e dei fori aperti Questo accorgimento im...

Page 59: ... ricarica B e un filtro di ritorno A Il flusso attraverso i filtri viene monitorato durante il funzionamento della macchina Se la riduzione di pressione nei filtri è eccessiva la spia del filtro olio idraulico si accende Per garantire una protezione costante dell impianto idraulico sostituire i filtri prima possibile se la spia continua a rimanere accesa anche dopo il riscaldamento del fluido idra...

Page 60: ...biatore di calore olio e il radiatore e pulirli secondo necessità per garantire un flusso aria adeguato 1 Rimuovere la griglia B dal lato anteriore dello scambiatore di calore olio 2 Aprire le manopole C posizionate sulla parte superiore dello scambiatore di calore olio e rimuovere la protezione di plastica dalla parte anteriore dello scambiatore di calore olio 3 Riposizionare la griglia anteriore...

Page 61: ... non funziona correttamente e non è possibile correggerlo contattate un concessionario Jacobsen autorizzato 3 Tenere il cablaggio preassemblato e tutti i singoli conduttori lontano da parti in movimento per evitare danni 4 Verificare che il cablaggio preassemblato del microinterruttore del sedile sia collegato al cablaggio principale 5 Controllare la batteria ed il relativo circuito di ricarica 6 ...

Page 62: ... della velocità Scollega l alimentazione elettrica al controllo automatico della velocità quando l interruttore del folle è chiuso pedale di trazione in folle ML K9 Tosatura Piatto di taglio sinistro Attiva il solenoide sul piatto di taglio laterale sinistro quando il piatto viene abbassato e l interruttore della presa di forza è su ON MC K10 Tosatura Piatto di taglio centrale Attiva il solenoide ...

Page 63: ...alette per mantenere la coppia prescritta Ruote anteriori 128 41 Nm Ruote posteriori 88 102 Nm Ruote orientabili Per estendere la durata dei cuscinetti controllare e regolare annualmente le ruote orientabili e di regolazione Lubrificare i cuscinetti ogni 100 ore utilizzando grasso NLGI Grade 2 1 Alzare il piatto di taglio in modo che le ruote siano sollevate dal terreno e possano essere ruotate li...

Page 64: ...llare e ricaricare la batteria ogni 60 90 giorni durante lo stoccaggio 3 Conservare le batterie in luogo fresco e asciutto Per limitare il tasso di autoscarica la temperatura ambiente non deve superare i 27 C né scendere al di sotto di 7 C onde impedire che l elettrolita geli Motore 1 Con il motore ancora tiepido rimuovere il tappo di scarico fare defluire l olio dalla coppa e cambiare il filtro d...

Page 65: ...nati 1 Riempire con carburante fresco Cambiare il filtro carburante Spurgate i tubi di alimentazione 2 Filtro dell aria sporco 2 Controllare il filtro dell aria e sostituirlo 3 Iniettori pompa carburante 3 Consultare il manuale del motore 4 Avaria del motore 4 Consultare il manuale del motore Il motore si spegne 1 Serbatoio carburante vuoto 1 Riempite con carburante fresco e spurgate i tubi di ali...

Page 66: ...en VG ISO 68 AVVERTENZA Prima di eseguire interventi di pulizia regolazione o riparazione disinnestare tutte le trasmissioni abbassare gli attrezzi al suolo inserire il freno di stazionamento spegnere il motore e togliere la chiave di accensione per impedire infortuni Intervalli di ispezione e lubrificazione raccomandati Ogni giorno Prima dell avvio Ogni 25 ore Ogni 50 ore Ogni 100 ore Ogni 250 or...

Page 67: ...nto Piatto di taglio anteriore 4 5 Braccio di sollevamento Piatto di taglio anteriore 2 6 Perni del piatto di taglio laterale 6 7 Cilindro dello sterzo 2 8 Tirante 2 9 Punto di articolazione dell assale 1 10 Punto di articolazione della ruota 2 11 Braccio di sollevamento Piatto di taglio laterale 2 12 Cilindro di sollevamento Piatto di taglio laterale 4 F2 150 ore Q tà 13 Staffa a U albero di tras...

Page 68: ...ndicare dove e come effettuare la spedizione 3 Fornire il numero del prodotto il nome e il numero di serie stampato sulla targhetta con il nome o su quella con il numero di serie del prodotto 4 Ordinare indicando la quantità richiesta il numero di catalogo e la descrizione del pezzo come da lista dei ricambi 5 Inviare o consegnare l ordine al distributore Jacobsen autorizzato 6 Controllare tutti i...

Page 69: ...k Latch 92 30 1 Side Lift Arms 94 31 1 Side Lift Cylinders and Return Canisters 96 32 1 Deck Valves 98 Hydraulics and Electrical 33 1 Side Deck Valve Supply 100 34 1 Front Deck Valve Supply 101 35 1 Pump Supply 102 36 1 Return Manifold 103 37 1 Traction Hydraulics 104 38 1 Oil Cooler Hydraulics 106 39 1 Return Hydraulics 108 40 1 4WD Hose Clamps 110 41 1 Charge Pressure 111 42 1 Lift Valve Hydraul...

Page 70: ...36 HR 9016 TURBO 4WD 3 7 5 6 10 4 3 18 11 17 15 13 2 16 1 13 14 11 3 8 3 18 4231860 HR 9016 Body and Decals 1 1 Decals Mower Serial No All ...

Page 71: ... Description Serial Numbers Notes 1 360053 1 Decal Brake 2 3008521 1 Decal Traction 3 4181863 4 Decal Read Manual for Service 4 4181862 1 Decal Radiator Cap Warning 5 4181864 1 Decal Battery Danger 6 4199140 1 Decal Heat Warning 7 4125771 1 Decal Patent 8 4187681 2 Decal Jacobsen Logo 9 5002952 1 Decal ROPS Seat Belt 10 4124692 2 Decal HR 9016 Turbo 4WD 11 4257090 2 Decal Stored Energy Warning 12 ...

Page 72: ...38 12 9 13 17 16 10 7 21 11 14 15 7 8 16 17 19 20 21 11 7 8 7 8 6 7 8 5 4 3 18 3 1 HR 9016 2 1 Hood Serial No All 9016 21 ...

Page 73: ...er 3 8 7 446142 8 Lockwasher 3 8 Heavy 8 443110 6 Nut 3 8 16 Hex 9 354989 2 Stop Rubber 10 443112 2 Nut 3 8 24 Hex 11 444310 8 Nut 10 24 Hex 12 340795 1 Handle Hood 13 402230 2 Screw 1 4 20 x 1 Slotted 14 446128 2 Lockwasher 1 4 15 443102 2 Nut 1 4 20 Hex 16 1004686 2 Latch Flexible Draw 17 403920 8 Screw 10 24 x 1 1 4 Truss Head 18 3009793 2 Spring Gas 19 4136563 1 Support Rear Hood 20 800709 4 S...

Page 74: ...40 A B C A B C 6 18 16 10 17 11 9 6 5 3 4 7 8 8 7 1 17 11 9 1 7 8 14 15 2 5 2 5 12 13 6 17 11 9 HR 9016 3 1 Cowlings and Skirts Serial No All 9016 24 ...

Page 75: ...Grommet 6 3005604 8 Receptacle 85 1 4 Turn 7 3007704 8 Stud 85 1 4 Turn 8 3005603 8 Retainer 9 443110 12 Nut 3 8 16 Hex 10 3006915 4 Bracket Cowling Mounting 11 446142 12 Lockwasher 3 8 Heavy 12 3006723 1 Left Side Skirt 13 3006724 1 Right Side Skirt 14 3007099 1 Bracket Left Side Skirt Mounting 15 3007100 1 Bracket Right Side Skirt Mounting 16 440120 4 Carriage Bolt 3 8 16 x 1 1 4 17 452008 12 Fl...

Page 76: ...42 14 2 7 6 5 17 16 15 15 8 2 18 4 5 1 17 16 11 10 13 12 5 4 3 11 10 9 HR 9016 4 1 Seat Pan and Heat Shield Serial No All 9016 25 ...

Page 77: ...SW2 See 66 1 4206362 1 Seat Cushion 4206363 1 Back Cushion 4234820 1 Seat Adjuster Cushion 4206370 11 Clip 4206371 1 Wire Harness 4234821 1 Arm Rest Assembly 9 450016 4 Screw M8 1 25 x 40mm Hex Head 10 446136 7 Lockwasher 5 16 Heavy 11 452006 7 Flat Washer 5 16 12 3006880 1 Heat Shield 13 400182 3 Screw 5 16 18 x 5 8 Hex Head 14 3010013 1 Shield Floor Used On 70538 and 70541 14 3010789 1 Shield RO...

Page 78: ...44 2 3 3 5 6 7 8 24 9 10 12 11 13 13 16 22 23 18 19 20 21 21 4 17 15 1 1 14 16 15 HR 9016 5 1 Control Panel Mounting Serial No All ...

Page 79: ... 9 403860 2 Screw 8 32 x 5 8 Truss Head 10 453004 3 Flat Washer 8 11 446112 2 Lockwasher 8 Heavy 12 444306 2 Nut 8 32 Hex 13 446134 3 Lockwasher 5 16 14 452002 2 Flat Washer 10 15 446118 4 Lockwasher 10 16 444310 4 Nut 10 24 Hex 17 3001307 3 Relay SPDT with Resistor REFERENCE K15 K16 K17 See 66 1 18 REF 1 Harness Kubota Key Switch See 46 1 19 1 Control Panel See 7 1 and 8 1 20 1 Instrument Panel S...

Page 80: ...46 6 4 3 12 9 10 11 2 21 24 25 26 27 28 1 38 33 32 29 34 35 36 37 38 31 40 22 23 16 17 18 13 14 8 30 7 15 5 4 19 20 HR 9016 Controls 6 1 Instrument Panel Serial No All ...

Page 81: ...l Tooth 18 444304 3 Nut 6 32 Hex 19 447206 2 Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level REFERENCE U9 See 66 1 22 447002 3 Lockwasher 6 External Tooth 23 444304 3 Nut 6 32 Hex 24 447206 2 Lockwasher 8 Internal Tooth 25 444306 2 Nut 8 32 Hex 26 162723 1 Gauge Hour Meter REFERENCE U3 See 66 1 27 447006 1 Lockwasher 10 External Tooth 28 444310 1 Nut 10 24 Hex 29 ...

Page 82: ...48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 18 19 21 22 20 HR 9016 7 1 Throttle Lever Serial No All ...

Page 83: ...washer 6 8 4238243 1 Shaft Throttle Pivot 9 521117 1 Bushing 5 8 x 5 8 Flanged 10 64209 08 2 Washer Conical Spring 11 4237642 1 Lever Throttle 12 452012 1 Flat Washer 1 2 13 64229 05 1 Nut 1 2 13 Nylock Hex 14 366768 1 Knob Throttle 15 3006729 1 Tab Panel Support 16 400110 2 Screw 1 4 20 x 7 8 Hex Head 17 453023 4 Flat Washer 1 4 18 446130 4 Lockwasher 1 4 Heavy 19 443102 4 Nut 1 4 20 Hex 20 55801...

Page 84: ...50 3 5 6 7 11 16 18 19 20 21 4 17 4 20 6 7 7 6 1 13 14 15 12 13 11 2 9 5 8 10 HR 9016 8 1 Lift Valve and Controls Serial No All ...

Page 85: ...eal Kit 5003538 1 Adjusting Knob 9 340062 1 Fitting 6 ORFS x 8 ORB 90 339909 1 O Ring 6 ORFS 339898 1 O Ring 8 ORB 10 340029 1 Fitting 8 ORFS x 8 ORB 45 339910 1 O Ring 8 ORFS 339898 1 O Ring 8 ORB 11 400120 4 Screw 1 4 20 x 2 Hex Head 12 1001802 1 Lift Valve See 8 1 13 340027 2 Fitting 6 ORFS x 8 ORB 45 339909 1 O Ring 6 ORFS 339898 1 O Ring 8 ORB 14 340026 3 Fitting 6 ORFS x 6 ORB 45 339909 1 O ...

Page 86: ... 7 7 8 8 9 10 10 11 11 11 12 13 14 15 16 16 16 17 17 17 16 17 17 18 19 19 20 21 22 23 24 25 25 25 26 27 28 29 30 30 40 31 31 32 32 33 33 34 34 35 35 36 37 37 38 38 39 39 HR 9016 9 1 Accelerator Pedal Serial No All 9016 08 ...

Page 87: ...88 1 Pedal Hydro 19 3003475 2 Grip Pedal 20 3002695 1 Washer 21 3007230 1 Stop Mow Speed 22 3007228 1 Plate Activator 23 3007220 1 Plate Switch 24 452004 2 Flat Washer 1 4 25 446128 4 Lockwasher 1 4 26 400106 2 Screw 1 4 20 x 5 8 Hex Head 27 333542 1 Tie Stud 28 400266 1 Screw 3 8 16 x 1 1 2 Hex Head 29 400262 1 Screw 3 8 16 x 1 Hex Head 30 3009026 2 Angle Switch 31 4140149 2 Switch Proximity REFE...

Page 88: ... 6 6 7 7 8 9 9 10 11 12 12 13 13 13 13 14 14 15 15 16 16 16 16 17 17 18 19 19 20 21 21 22 22 23 24 24 25 25 30 Part of Frame Part of Frame Part of Frame Part of Frame 26 27 28 29 20 HR 9016 10 1 Steering Assist Serial No All ...

Page 89: ... 1 Cable Left Turn Assist 12 461453 2 Clevis Pin 5 16 x 1 13 460028 4 Cotter Pin 1 8 x 1 14 1003825 2 Connector Brake 15 1003824 2 Pivot Brake Lever 16 364154 4 Bushing 17 3008344 2 Pin Clevis 18 3008907 1 Shield Cable 19 400262 2 Screw 3 8 16 x 1 Hex Head 20 452008 2 Flat Washer 3 8 21 446142 2 Lockwasher 3 8 Heavy 22 443110 2 Nut 3 8 16 Hex 23 1006812 2 Pad Pedal 24 3009607 2 Nut M12 1 75 Hex Ja...

Page 90: ...56 13 1 1 5 7 7 11 12 2 4 3 6 6 10 11 12 8 9 14 15 16 17 21 18 19 20 22 View Rotated for clarity HR 9016 11 1 Parking Brake Serial No All ...

Page 91: ... 16 18 x 2 1 2 10 453009 2 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 5 Nut 5 16 18 Hex 13 400188 2 Screw 5 16 18 x 1 Hex Head 14 461456 2 Clevis Pin 5 16 x 1 5 8 Hex Head 15 460016 2 Cotter Pin 3 32 x 1 16 403746 2 Screw 10 24 x 3 4 Hex Head 17 4140149 1 Switch Proximity REFENENCE SW7 See 66 1 839918 1 Connector 2 Wire Deustch 825357 2 Pin Deustch 839935 1 Wedge Lock 18 452002 2 Flat ...

Page 92: ...58 15 8 24 12 11 24 25 2019 18 21 17 32 14 16 13 10 9 10 34 26 4 3 34 27 2 11 12 23 10 1 33 7 6 28 29 28 31 7 6 22 22 5 30 35 HR 9016 Frame 12 1 Frame Serial No 70538 All Serial No 70541 All 9016 02 ...

Page 93: ...ssure Switch REFENENCE SW15 See 66 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Fitting 12 ORFS x 16 ORB 90 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 17 339996 1 Adapter Straight 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 18 452008 4 Flat Washer 3 8 19 446140 4 Lockwasher 3 8 20 400260 4 Screw 3 8 16 x 7 8 Hex Head 21 3007920 1 Bracket Deck Valve Mounting 22 453017 8 Flat Washer 1 2 ...

Page 94: ...0 15 2 34 35 28 26 29 28 8 7 6 9 1 27 31 7 6 22 3 4 22 5 30 P O 34 10 13 24 10 17 21 18 19 20 25 16 14 32 33 12 11 11 12 23 10 HR 9016 13 1 Frame With ROPS Serial No 70539 All Serial No 70540 All 9016 02 ...

Page 95: ...EFERENCE SW15 See 66 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Fitting 12 ORFS x 16 ORB 90 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 17 339996 1 Adapter Straight 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 18 452008 4 Flat Washer 3 8 19 446140 4 Lockwasher 3 8 20 400260 4 Screw 3 8 16 x 7 8 Hex Head 21 3007920 1 Bracket Deck Valve Mounting 22 453017 8 Flat Washer 1 2 23 1004691 2 T...

Page 96: ...62 7 4 5 6 1 9 8 9 8 16 15 2 12 13 14 3 3 3 10 As Required 11 21 19 11 20 17 18 HR 9016 14 1 Axle Assembly Serial No All ...

Page 97: ...r 1 32 Thick Thrust 11 3007683 24 Wheel Bolt 1 2 20 12 4242643 2 Tire 24 x 12 12 6 Ply Grassmaster 13 4242644 2 Wheel 12 x 9 5 14 360111 2 Valve Inflation 15 453017 1 Flat Washer 1 2 16 1002769 2 Wheel Motor Front 5003641 1 Brake Shoe Kit 5003642 1 Mechanical Control Kit 5003643 1 Adjusting System Kit 5003644 1 Brake Drum 5003651 1 Motor Seal Kit 17 340074 4 Fitting 12 ORFS x 12 ORB 90 339912 1 O ...

Page 98: ...64 17 14 13 19 25 3 2 21 7 6 9 10 12 8 12 23 24 22 16 18 20 20 17 17 17 2 2 22 24 23 12 20 12 10 9 11 11 5 21 2 15 7 4 4 1 HR 9016 15 1 Steering Axle Serial No All 9016 38 ...

Page 99: ...003518 2 Washer Thrust 10 5003515 2 Washer Thrust 11 5003528 2 Bushing Bronze 12 5003527 4 Bushing Bronze 13 5003522 1 Tie Rod 14 5003519 1 Nut 1 1 8 12 Left Hand Thread 15 5003523 1 Tie Rod End Left Hand Thread 16 5003524 1 Tie Rod End Right Hand Thread 17 4113656 1 Cylinder Steering See 57 1 4113655 1 Seal Kit 18 5003562 2 Screw 5 8 11 Socket Head Set 19 443826 2 Nut 5 8 11 Hex Jam 20 471214 3 G...

Page 100: ...66 HR 9016 16 1 Battery Tray Serial No All 1 9 3 5 7 1 11 20 10 12 13 9 3 5 7 18 1 16 19 18 4 14 18 17 8 6 4 15 2 ...

Page 101: ...vy 7 452006 4 Flat Washer 5 16 8 453011 2 Flat Washer 3 8 9 3008461 4 Angle Battery Clamp 10 3010346 4 Terminal Bolt Side 11 N S 2 Battery REFERENCE B1 and B2 See 66 1 12 4133043 1 Cable Negative Battery 13 4230320 1 Cable Positive Battery 14 4133224 2 Support Weldment 15 4231800 1 Tray Battery 16 4136563 1 Support Bracket Hood Rear Assy 17 64163 46 4 Washer 388 x 880 18 800709 11 Bolt Flange Head...

Page 102: ...68 A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 20 21 21 22 22 23 23 24 25 25 25 25 25 26 27 28 33 29 30 31 31 32 HR 9016 17 1 Tilt Steering Serial No All ...

Page 103: ...14 2811365 1 Cap Steering Wheel 15 447224 1 Lockwasher 5 8 Internal Tooth 16 5002918 1 Actuator Steering 17 4256511 1 Shoulder Bolt M6 1 18 450390 3 Flat Washer M8 19 452418 1 Nut M6 1 Hex Flange 20 365033 2 Shoulder Bolt 3 8 16 21 4255270 2 Flange Bearing 22 4247312 2 Spacer Steering Column 23 548804 2 Nut 3 8 16 Hex Flange 24 400216 1 Screw 5 16 18 x 2 3 4 Hex Head 25 445795 9 Nut 5 16 18 Hex Fl...

Page 104: ...70 1 2 2 3 4 5 5 5 5 6 6 6 6 7 7 7 8 9 10 11 29 29 12 13 13 14 14 15 16 17 18 19 20 20 20 27 27 27 28 28 21 22 23 24 25 26 26 26 To Engine HR 9016 Engine and Radiator 18 1 Radiator Serial No All 9016 12 ...

Page 105: ...0 1 Radiator 4231020 1 Radiator Cap 12 400184 4 Screw 5 16 18 x 3 4 Hex Head 13 446136 8 Lockwasher 5 16 Heavy 14 443106 8 Nut 5 16 18 Hex 15 4239223 1 Mount Overflow Tank 16 3007731 1 Tank Radiator Overflow 17 3009537 1 Cap Overflow Tank 18 440082 4 Carriage Bolt 5 16 18 x 1 19 453009 4 Flat Washer 5 16 20 48540 01 3 Clamp Hose 21 554748 AR Hose 5 16 I D 10 Foot Length Cut to 82 22 554748 AR Hose...

Page 106: ...72 1 2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 11 12 12 13 13 14 15 16 17 18 19 20 21 HR 9016 19 1 Radiator Screen Serial No All ...

Page 107: ...Screen 8 440082 4 Carriage Bolt 5 16 18 x 1 9 4227161 1 Angle Cooler Top 10 3008563 2 Plate Cooler Lock 11 446136 4 Lockwasher 5 16 Heavy 12 443106 5 Nut 5 16 18 Hex 13 4175540 2 Knob 14 4226061 1 Bottom Plate 15 440120 4 Carriage Bolt 3 8 16 x 1 1 4 16 452008 4 Flat Washer 3 8 17 443110 4 Nut 3 8 16 Hex 18 400262 3 Screw 3 8 16 x 1 Hex Head 19 446142 3 Lockwasher 3 8 Heavy 20 1003011 1 Return Fil...

Page 108: ...74 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 HR 9016 20 1 Remote Engine Oil Filter Serial No All ...

Page 109: ...137894 1 Filter Engine Oil Part of Engine 10 446140 2 Lockwasher 3 8 Reg 11 4133241 1 O Ring Part of Engine 12 4135261 1 Hose Pump Right Side Tube 13 340063 1 Fitting 6 ORFS x 10 ORB 90 339909 1 O Ring 6 ORFS 339899 1 O Ring 10 ORB 14 340070 1 Fitting 10 ORFS x 10 ORB 90 339911 1 O Ring 10 ORFS 339899 1 O Ring 10 ORB 15 4137611 2 Mounting Block Rubber 16 367559 2 Washer Oil Cooler Mounting 17 4416...

Page 110: ... 4 5 5 5 5 5 6 6 6 6 7 7 8 9 10 11 12 13 15 16 17 17 17 18 19 20 21 22 22 23 View rotated 180 for clarity 24 37 24 25 26 27 28 29 30 30 31 31 32 32 33 34 35 36 36 14 HR 9016 21 1 Air Cleaner and Muffler Serial No All ...

Page 111: ...4417 1 Air Cleaner 5003370 1 Element Air Cleaner 5003372 1 Cover 5003373 1 Valve Vactuator 17 813689 3 Clamp 4 1 4 Hose 18 4227502 1 Hose Air Cleaner Intake 19 4227500 1 Hose Turbo Intake 20 359615 1 Clamp Hose 21 1001752 1 Indicator Air Cleaner Service 22 4240203 1 Bracket Muffler Support 23 400404 2 Screw 1 2 13 x 1 Hex Head 24 446154 6 Lockwasher 1 2 Heavy 25 365979 4 Screw M12 1 25 x 25 mm Hex...

Page 112: ...78 24 3 2 21 29 9 28 22 7 27 25 25 26 26 5 10 14 20 12 11 8 7 14 20 4 10 11 12 18 23 15 8 19 12 11 13 10 6 16 17 1 8 7 8 7 18 23 HR 9016 22 1 Engine Mounting Serial No All ...

Page 113: ...6 x 1 1 2 Hex Head 11 446142 8 Lockwasher 3 8 Heavy 12 443110 8 Nut 3 8 16 Hex 13 4137616 2 Isolator Rear 14 4136227 2 Isolator Front 15 323943 2 Washer 2 O D x 17 32 I D 16 316913 2 Screw 1 2 13 x 4 Hex Head 17 452012 2 Flat Washer 1 2 18 446166 2 Lockwasher 5 8 Heavy 19 443118 2 Nut 1 2 13 Hex 20 361071 2 Flat Washer Isolator 21 362978 4 Screw M8 1 25 x 50mm Hex Flange Included with Engine 22 44...

Page 114: ...80 2 3 5 6 7 8 9 10 12 11 13 14 16 4 15 1 4 5 7 14 15 19 20 21 22 18 17 HR 9016 23 1 Engine and Pump Assembly Serial No All ...

Page 115: ...1 2 13 X 1 1 4 Hex head 7 446148 8 Lockwasher 7 16 Heavy 8 446154 4 Lockwasher 1 2 Heavy 9 453017 4 Flat Washer 1 2 10 1003247 1 Pump Triple 5003163 1 Seal Kit Front Section 5003164 1 Seal Kit Section One kit required for each section 11 3002042 12 Bolt M10 1 25 X 22 Socket Head 12 3006238 1 Hub 13 3006240 1 Flange 10 14 3006829 2 Fitting 4 Bolt Flange 15 3006835 2 O Ring 1 750 O D X 1 500 I D 16 ...

Page 116: ...82 2 3 5 6 7 8 9 10 10 10 12 11 11 11 13 14 14 14 14 14 16 18 4 17 15 15 15 1 HR 9016 Tanks 24 1 Tank Mounting Serial No All ...

Page 117: ...age Bolt 1 2 13 x 8 1 2 5 3009236 1 Wall Fender 6 4237506 1 Bracket Hose Retainer 7 452012 2 Flat Washer 1 2 8 443118 4 Nut 1 2 13 Hex 9 3009980 1 Fender Right Side 10 400188 6 Screw 5 16 18 x 1 Hex Head 11 446136 6 Lockwasher 5 16 Heavy 12 362615 4 Washer Special 13 440088 2 Carriage Bolt 5 16 18 x 1 3 4 14 452006 8 Flat Washer 5 16 15 443106 6 Nut 5 16 18 Hex 16 3006566 2 Strainer 339904 1 O Rin...

Page 118: ...84 1 2 3 4 5 6 7 8 9 10 10 10 11 11 11 11 11 12 12 12 13 13 13 14 15 HR 9016 25 1 Fuel Tank Serial No All ...

Page 119: ...l Fender 4 452012 2 Flat Washer 1 2 5 443118 4 Nut 1 2 13 Hex 6 4177480 1 Cap Fuel 7 3006639 1 Sender Fuel REFERENCE U4 See 66 1 8 403910 5 Screw 10 24 x 1 2 Truss Head 9 340481 1 Cover Sender 10 400188 6 Screw 5 16 18 x 1 Hex Head 11 452006 6 Flat Washer 5 16 12 446136 4 Lockwasher 5 16 Heavy 13 443106 4 Nut 5 16 18 Hex 14 3009979 1 Fender 15 362615 4 Washer Special ...

Page 120: ...0 Degrees For Clarity 1 2 2 2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 10 10 11 12 13 14 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 39 40 30 31 32 33 34 35 36 37 38 41 42 HR 9016 26 1 Fuel Routing Serial No All ...

Page 121: ...ump Fuel Included with Engine 22 441606 1 Bolt Carriage 1 4 20 x 3 4 23 453023 1 Flat Washer 1 4 24 446130 1 Lockwasher 1 4 Heavy 25 443102 1 Nut 1 4 20 Hex 26 441614 1 Bolt Carriage 5 16 18 x 1 27 452006 1 Flat Washer 5 16 28 446136 3 Lockwasher 5 16 Heavy 29 554748 1 Fuel Line Fuel Pump to Fuel Filter 10 Ft Roll Cut to 49 5 16 I D 30 4230960 1 Fuel Filter Included with Engine 4230980 1 Cartridge...

Page 122: ...88 1 2 3 4 4 5 6 7 8 9 9 10 10 11 11 12 12 13 14 14 15 16 17 18 19 20 21 22 23 23 24 25 26 HR 9016 Traction Pump 27 1 Pump and 4WD Valve Mounting Serial No All ...

Page 123: ...p Support 14 446142 4 Lockwasher 3 8 15 443110 2 Nut 3 8 16 Hex 16 1002927 1 Pump Traction 5003034 1 Seal Kit 5003432 1 Control Kit 5003433 1 Shaft Seal Kit 5003544 1 System Relief Kit 17 1003248 1 Pump Double 5003165 1 Seal Kit Front Section 5003166 1 Seal Kit Rear Section 18 362743 1 O Ring 19 400262 2 Screw 3 8 16 x 1 Hex Head 20 446148 4 Lockwasher 7 16 Heavy 21 340077 1 Fitting 16 ORFS x 16 O...

Page 124: ...10 31 30 29 27 26 8 12 13 13 3 3 35 20 32 34 14 14 8 15 33 33 8 15 11 9 17 10 28 8 5 6 9 10 11 4 18 5 10 11 1 8 23 22 21 19 24 25 2 7 36 HR 9016 Lift Arms and Deck Valves 28 1 Front Lift Arms and Cylinders Serial No All ...

Page 125: ...g 6 ORFS 339897 1 O Ring 6 ORB 15 3006491 4 Bracket Front Cylinder Pivot 16 1003274 2 Pin Front Cylinder 17 1003275 2 Pin Front Lift Arm Pivot 18 3007468 1 Bracket Switch 19 403578 2 Screw 10 24 x 1 Hex Head 20 4140149 1 Switch Proximity REFERENCE SW8 See 66 1 839918 1 Connector 2 Wire Deustch 825357 2 Pin Deustch 839935 1 Wedge Lock 21 452002 2 Flat Washer 10 22 446118 2 Lockwasher 10 Heavy 23 44...

Page 126: ...92 31 29 28 17 16 23 24 25 16 17 19 18 26 30 17 27 27 3 2 27 15 14 13 12 21 22 20 16 2 4 11 5 6 6 11 4 10 9 8 7 8 1 HR 9016 29 1 Front Deck Latch Serial No All 9016 05 ...

Page 127: ...1 2 12 3008453 1 Stop Anti Sway Latch 13 352435 1 Spacer 14 319755 1 Washer 15 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 16 446142 4 Lockwasher 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 3007297 1 Tab Spring 19 400114 2 Screw 1 4 20 x 1 1 4 Hex Head 20 3007712 2 Shim 21 446128 2 Lockwasher 1 4 22 443102 2 Nut 1 4 20 Hex 23 400194 1 Screw 5 16 18 x 1 3 4 Hex Head 24 346802 1 Spring Extension 25 443806 1 ...

Page 128: ...4 19 25 26 27 7 10 9 8 8 35 36 30 34 6 9 10 29 9 10 34 28 23 24 21 22 37 4 12 11 29 5 5 3 16 19 18 20 31 19 4 12 38 42 1 2 17 16 40 39 41 33 32 34 43 15 15 13 14 HR 9016 30 1 Side Lift Arms Serial No All ...

Page 129: ...avy 19 443110 16 Nut 3 8 16 Hex 20 361723 8 Stop Rubber 21 3007897 1 Bracket Left Side Deck Latch 22 3007896 1 Bracket Right Side Deck Latch 23 3009163 1 Bolt Left Side Deck Latch 24 3009162 1 Bolt Right Side Deck Latch 25 3009309 2 Spring Compression 26 453020 2 Flat Washer 5 8 27 460052 2 Cotter Pin 3 16 x 1 1 2 28 461408 2 Spring Pin 1 4 x 1 1 2 29 452012 6 Flat Washer 1 2 30 363746 AR Chain 1 ...

Page 130: ...96 27 28 29 23 25 35 34 24 26 36 7 6 7 8 8 5 1 4 3 2 9 30 31 33 32 20 15 16 22 21 13 12 19 10 14 18 17 14 11 10 13 12 37 HR 9016 31 1 Side Lift Cylinders and Return Canisters Serial No All ...

Page 131: ...0061 2 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 19 340078 2 Fitting 6 ORFS x 6 ORB 90 0 595 Orifice 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 20 1003272 2 Pin Side Cylinder Mounting 21 400408 2 Screw 1 2 13 x 1 1 2 Hex Head 22 453017 2 Flat Washer 1 2 23 441606 2 Carriage Bolt 1 4 20 x 3 4 24 403578 4 Screw 10 24 x 1 Hex Head 25 453023 2 Flat Washer 1 4 26 443102 2...

Page 132: ...98 7 6 5 4 4 7 6 5 2 2 1 13 3 12 8 9 10 2 8 9 10 4 2 1 4 12 8 11 7 15 8 9 10 10 9 8 4 1 15 4 14 2 4 1 2 14 4 7 Right Wing Valve Front Deck Valve Left Wing Valve HR 9016 32 1 Deck Valves Serial No All ...

Page 133: ...ORB 90 339911 1 O Ring 10 ORFS 339899 1 O Ring 10 ORB 5 340065 2 Fitting 8 ORFS x 6 ORB 90 339910 1 O Ring 8 ORFS 339897 1 O Ring 6 ORB 6 364945 2 Fitting Diagnostic 7 363030 4 Cover Dust 8 452008 7 Flat Washer 3 8 9 446142 7 Lockwasher 3 8 Heavy 10 443110 7 Nut 3 8 16 Hex 11 401225 2 Screw 3 8 16 x 6 1 2 Hex Head 12 108138 02 2 Clamp Double Hose 13 3008357 1 Angle L H Valve Mount 14 365466 2 Fitt...

Page 134: ... Notes 1 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 2 446142 2 Lockwasher 3 8 Heavy 3 443110 2 Nut 3 8 16 Hex 4 4135253 1 Plate Tube Mounting 5 4135262 1 Hose Pump to left Side 6 4135408 1 Hose Pump to Bracket 7 339963 2 Locknut Bulkhead 8 339911 2 O Ring SAE 10 9 4135259 1 Tube Right Side Deck Valve Supply 10 4135260 1 Tube Left Side Deck Valve Supply 11 4237362 1 Bracket Relay Mount ...

Page 135: ...at Washer 3 8 3 446142 1 Lockwasher 3 8 Heavy 4 443110 1 Nut 3 8 16 Hex 5 1003607 1 Hose Pump to Left Front Valve 6 4135589 1 Hose Pump to Right Front Valve 7 339963 2 Locknut Bulkhead 8 339911 2 O Ring SAE 10 9 4135409 1 Tube Right Front Valve 10 1003587 1 Hose Pump to Tube 11 4135425 1 Bracket Tube 12 473144 1 Tie Wrap Not Shown 34 1 Front Deck Valve Supply Serial No All ...

Page 136: ...r Pump Inlet 4 4135233 1 Manifold Rear Pump Suction 5 4136343 3 Plate Clamp 6 359615 3 Clamp Hose 7 326112 5 Clamp Hose 8 400208 6 Screw 5 16 18 x 4 1 2 Hex Head 9 445795 6 Nut 5 16 18 Spiralock Flange 10 4230820 1 Bracket Fuel Filter 11 3007060 1 Hose Front Pump Inlet 12 4136341 1 Bracket Rear Plumbing 13 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 14 446142 2 Lockwasher 3 8 Heavy 15 443110 2 Nut 3 8 ...

Page 137: ...art No Qty Description Serial Numbers Notes 1 1003891 1 Return Manifold 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 452008 2 Flat Washer 3 8 4 446140 2 Lockwasher 3 8 5 3007061 1 Hose Return 6 3008820 1 Clamp Double Hose 7 359615 2 Clamp Hose 36 1 Return Manifold Serial No ...

Page 138: ...o Bottom Port Right Rear Wheel Motor To Top Port Left Rear Wheel Motor To Top Port Right Rear Wheel Motor To Bottom Port Left Rear Wheel Motor Left Side 4WD Valve Right Side 4WD Valve 15 16 14 14 15 13 3 15 15 14 14 13 3 2 6 8 9 10 1 4 5 5 2 6 8 12 7 17 11 1 9 10 7 2 Traction Tubes Drain Tube HR 9016S 37 1 Traction Hydraulics Serial No All ...

Page 139: ...Tee to Right Wheel Motor 7 340147 2 Tee 16 ORFS Swivel Branch 339913 2 O Ring 16 ORFS 8 340219 2 Tee 16 ORFS Bulkhead 339913 3 O Ring 16 ORFS 9 339965 2 Nut Bulkhead 10 1003308 2 Hose Tee to Left Wheel Motor 11 1003310 1 Hose Traction Pump to Front Tee 12 1003309 1 Hose Traction Pump to Rear Tee 13 339994 2 Fitting 12 ORFS x 12 ORB Straight 339912 1 O Ring 12 ORFS 339900 1 O Ring 12 ORB 14 339989 ...

Page 140: ...106 1 10 10 9 2 3 Part of Cross Frame 4 4 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 HR 9016 38 1 Oil Cooler Hydraulics Serial No All ...

Page 141: ...ack Pressure 339913 1 O RIng 16 ORFS 339901 1 O RIng 16 ORB 14 340123 1 Fitting Swivel Run Tee 339913 1 O RIng 16 ORFS 15 4227983 1 Hose Lower Oil Cooler 16 340077 1 Fitting 16 ORFS x 16 ORB 90 339913 1 O RIng 16 ORFS 339901 1 O RIng 16 ORB 17 4227981 1 Hose Cooler to Bulkhead FItting 18 340243 1 Union 16 ORFS Straight Bulkhead 339913 1 O RIng 16 ORFS 19 339965 Locknut 16 ORFS Bulkhead 20 4227980 ...

Page 142: ...rs Case Drain Right Wing Deck Motors Case Drain Right Front Wheel Motor Case Drain Left Front Wheel Motor Case Drain Front Deck Motors Case Drain 22 21 20 17 15 14 1 3 9 9 11 2 16 13 13 8 8 5 12 26 10 18 18 24 19 4 25 6 7 2 T 4 Left Side 4WD Valve HR 9016 39 1 Return Hydraulics Serial No All ...

Page 143: ...8 ORFS 12 340215 1 Tee 6 ORFS Bulkhead Run 339909 3 O Ring 6 ORFS 13 339979 2 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 14 340119 1 Tee 6 ORFS Swivel Run 339909 2 O Ring 6 ORFS 15 4174140 1 Hose Tee to Return Manifold 16 4174141 1 Hose Right Motor to Left Motor 17 365660 1 Grommet 18 339909 2 O Ring SAE 6 Face Seal 19 339972 1 Fitting 4 ORFS x 4 ORB Straight 3399...

Page 144: ... 5 Hex Head 2 366114 2 Spacer 3 3008792 5 Spacer Plate 4 3008793 4 Clamp Double Hose 5 366424 1 Clamp Hose Left Side Rear Wheel Motor Drain 6 452006 3 Flat Washer 5 16 7 443106 4 Nut 5 16 18 Hex 8 400204 1 Screw 5 16 18 x 3 1 2 Hex Head 9 444718 2 Nut 5 16 18 Center 10 473144 2 Tie Wrap Not Shown Used on rear motor hoses after clamp 11 365566 1 Clamp Wire Harness 12 4236586 2 Clamp Hose 13 360970 ...

Page 145: ... O Ring 10 ORFS 339898 1 O Ring 8 ORB 2 340217 1 Tee 10 ORFS Bulkhead Run 339911 3 O Ring 10 ORFS 3 339963 1 Locknut Bulkhead 4 340377 1 Fitting 10 ORFS 90 Swivel 339911 1 O Ring 10 ORFS 5 1003878 1 Tube 4WD Valve to Tee 6 1003605 1 Hose Tee to Pump 7 1003865 1 Tube Lift Valve to Filter 8 1003864 1 Tube Filter to Tee 41 1 Charge Pressure Serial No 9016 40 ...

Page 146: ...Left Side Cylinder Rod End Front Lift Cylinder Rod End Tee Steering Valve AUX Port B E D F C A Important The hoses must be routed through the retaining clamp in the order shown to allow proper clearance of the heat shield Hose Destination To Fitting Labled 17 16 15 13 11 12 2 4 14 1 3 9 10 6 7 8 8 5 10 HR 9016 42 1 Lift Valve Hydraulics Serial No All ...

Page 147: ... O Ring 6 ORFS 6 339961 1 Nut Bulkhead 7 340143 1 Tee 6 Swivel Branch 339909 2 O Ring 6 ORFS 8 1003591 2 Hose Front Cylinders Rod End 9 1003590 1 Hose Lift Valve to Tee 10 339909 2 O Ring SAE 6 Face Seal 11 132568 1 Hose Right Front Cylinder Rod End 12 4218141 1 Hose Left Front Cylinder Rod End 13 3008459 1 Plate Hose Retaining Clamp 14 443106 4 Nut 5 16 18 Hex 15 4238602 1 Hose Steering Valve to ...

Page 148: ...11 10 9 2 15 14 13 12 9 18 19 20 17 16 3 4 8 7 6 3 4 4 5 1 R L P T E Hose 7 To Lift Valve Hose 8 From Pump Hose 6 To Return Manifold Hose 5 To Steering Cylinder Hose 5 To Steering Cylinder HR 9016 43 1 Power Steering Hoses Serial No All ...

Page 149: ...e Gear Pump to Valve 9 339979 2 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 10 340239 2 Fitting 6 ORFS Straight Bulkhead 339909 2 O Ring 6 ORFS 11 339961 2 Locknut Bulkhead 12 1003597 1 Hose LT Tube to Cylinder Base End 13 1003595 1 Hose RT Tube to Cylinder Rod End 14 3009272 1 Clamp Double Hose 15 400264 1 Screw 3 8 16 UNC x 1 250 Hex 16 446142 1 Lockwasher 3 8 He...

Page 150: ...I Diagmaster Chassis Harness Kubota Harness 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 12 13 13 14 27 Views rotated for clarity 15 16 17 18 19 20 21 21 22 23 23 24 24 25 HR 9016 44 1 Engine Harness Assembly Serial No All ...

Page 151: ... See 23 1 13 363485 2 Lockwasher M10 Heavy See 23 1 14 4230260 1 Harness Engine 5003280 1 Fuse 10A Red REFERENCE F13 See 66 1 4131299 1 Holder Fuse 15 4221100 1 Relay Starter REFERENCE K18 See 66 1 16 4237362 1 Bracket Relay Mount See 33 1 17 4237462 1 Circuit Breaker 90 Amp REFERENCE CB2 See 66 1 18 4237463 1 Boot Protective 19 4136563 1 Support Rear Hood See 2 1 20 4226061 1 Bottom Plate See 19 ...

Page 152: ...le Position Sensor 2 Keyswitch Harness Connections 3 Horn 4 Gauges 5 Panel Switches 6 Relays 9 Console Harness 8 Keyswitch 7 Relays N Right Wing Deck Limit Switch P Left Wing Deck Valve Solenoid R Left Wing Deck Limit Switch S Charge Filter Switch T 4WD Valve Solenoids U Engine Harness Connections V Engine Ground W Chassis Ground X 50 Amp Circuit Breaker Y Hydraulic Fluid Level Switch Z Seat Time ...

Page 153: ...sole Connection References 1 6 2 555846 4 Diode 3 4166721 1 Harness Ignition Switch Connection References 7 9 4 4228681 1 Harness Chassis Connection References A Z 5 364973 1 Clamp Harness 6 452008 1 Flat Washer 3 8 7 400260 1 Screw 3 8 16 x 7 8 Hex Head 8 446142 1 Lockwasher 3 8 Heavy 9 473142 4 Cable Tie Not Shown ...

Page 154: ...09317 1 2 3 4 5 6 7 8 A B C D E F R Cut Height Bracket Hole Arm Hole Wheel Mounting Wheel Mounting F A 3 1 F B 1 1 1 2 F C 2 2 F D 3 2 1 2 F E 4 3 F B 5 3 1 2 F C 6 4 F D 7 4 1 2 F E 8 5 R E 8 5 1 2 Arm Bracket Wheel Mounting Instructions 1 While Roatating wheel tighten nut until wheel is difficult to rotate 2 Loosen nut 1 4 turn or just until wheel rotates freely 3 Lock nut into place using secon...

Page 155: ...ription Serial Numbers Notes 1 3009317 5 Decal Caster Cut Height 2 3009318 2 Decal Gage Wheel Cut Height 3 4181863 1 Decal Read Manual for Service 4 5 4164381 7 Decal Danger 6 4257090 1 Decal Crush Warning Left Wing Right Wing Front 5 1 3 6 5 2 2 5 1 5 1 5 1 5 1 5 ...

Page 156: ...122 16 15 11 11 10 13 14 9 25 23 22 20 23 19 26 15 5 21 17 6 3 4 2 6 18 14 10 11 9 11 13 3 4 4 24 3 1 11 7 11 11 11 1 11 12 8 HR 9016 47 1 Front Deck Serial No All 9016 57 ...

Page 157: ...Wheel Deck 10 3003714 2 Spacer Wheel 11 3004113 36 Bushing 12 453020 4 Flat Washer 5 8 13 446152 2 Lockwasher 1 2 14 444758 2 Locknut 1 2 13 Center 15 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 16 1003325 6 1 Skid Assembly Anti Scalp 17 1003321 6 1 Skid Assembly Anti Scalp 18 441624 8 Carriage Bolt 3 8 16 x 1 19 3008840 2 Flap Rear 20 3009175 2 Hold Down Drag Flap 21 441606 8 Carriage Bolt 1 4 20 x 3 ...

Page 158: ...let Outlet Case Drain Case Drain Case Drain Motor Orientation Front 6 8 12 7 11 9 10 12 23 26 27 7 6 7 8 1 25 19 20 3 2 4 13 24 12 7 8 7 8 8 14 15 16 17 7 5 21 22 18 16 15 12 HR 9016 48 1 Front Deck Center Section Serial No All ...

Page 159: ...Center 9 1003424 6 1 Bracket Assembly RH 10 1003425 6 1 Bracket Assembly LH 11 400274 6 Screw 3 8 16 x 2 1 2 Hex Head 12 400262 14 Screw 3 8 16 x 1 Hex Head 13 361723 2 Stop Rubber 14 163302 1 Roller 15 552824 2 Bushing 16 455048 2 Flat Washer 3 4 17 1003429 1 Shaft Assembly Roller 18 3007374 6 1 Plate Shaft Support 19 3008388 3 Adapter Blade 20 2810030 3 Bar Rotary Mower Cutter Models 70538 and 7...

Page 160: ...ain Motor Orientation Left Winglet Right Winglet Front Inlet Outlet Case Drain 7 6 4 9 24 25 3 11 4 6 8 5 16 23 14 12 13 14 15 18 17 10 7 6 19 20 22 21 HR 9016 49 1 Front Deck Winglets Right Winglet Shown Serial No All 9016 55 ...

Page 161: ... 400264 4 Screw 3 8 16 x 1 1 4 Hex head 9 366473 2 Bumper Arm 10 400262 8 Screw 3 8 16 x 1 Hex Head 11 444762 4 Locknut 3 8 16 Center 12 3003939 2 Wheel Deck 13 3003714 2 Spacer Wheel 14 3004113 4 Bushing 15 455012 2 Flat Washer 1 2 16 446152 2 Lockwasher 1 2 17 444758 2 Locknut 1 2 13 Center 18 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 19 3008388 2 Adapter Blade 20 2810030 3 Bar Rotary Mower Cutter ...

Page 162: ...old Right Winglet Motor Right Center Motor Left Center Motor Left Winglet Motor Center Motor 7 3 15 1 2 11 15 6 4 10 10 9 15 16 4 7 2 2 2 20 2 2 19 12 13 2 2 4 5 8 1 6 15 3 14 15 21 22 17 16 HR 9016 50 1 Front Deck Hydraulics Serial No All ...

Page 163: ... Drain See 39 1 6 1003557 2 Hose Winglet 7 1003563 2 Hose Winglet Motor Drain 8 1003607 1 Hose Left Center to Center Motor 9 1004343 1 Hose Tee to Left Center Motor Drain 10 1003564 2 Hose Right Center and Center Drain 11 1003559 1 Hose Right Valve to Right Winglet 12 1003556 1 Hose Left Valve to Left Center 13 1003558 1 Hose Left Winglet to Left Valve 14 1003562 1 Hose Center Motor to Right Valve...

Page 164: ...utlet Outlet Outlet Outlet Outlet Case Drain Case Drain Case Drain Case Drain Case Drain Case Drain 13 3 12 12 11 13 12 10 10 11 9 26 7 8 4 14 30 31 28 27 22 20 21 7 6 8 24 23 25 1 2 23 29 5 15 7 6 16 17 18 19 28 27 24 23 25 23 22 14 6 7 8 HR 9016 51 1 Wing Decks Right Wing Shown Serial No All ...

Page 165: ...hing 11 3010489 4 Bushing 12 471214 6 Fitting Grease 1 4 28 13 363568 4 Washer Thrust 14 163306 4 Pin Assembly 15 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 16 3008388 6 Adapter Blade 17 2810030 3 Bar Rotary Mower Cutter Models 70538 and 70539 17 4119024 3 Bar Rotary Mower Cutter Models 70540 and 70541 18 3007764 6 Washer Blade 19 400410 6 Screw 1 2 13 x 1 3 4 Hex Head 20 1003321 6 1 Skid Right Wing A...

Page 166: ... Motor Right Inside Motor Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 1 2 10 5 2 2 6 9 1 4 8 3 7 4 2 11 16 15 17 14 13 12 14 18 14 12 13 14 15 16 11 2 1 6 2 2 4 9 7 4 8 1 10 2 5 3 HR 9016 52 1 Wing Deck Hydraulics Serial No All ...

Page 167: ...ing 6 ORFS 339897 1 O Ring 6 ORB 5 1003580 2 Hose Outside to Center Motor 6 1003579 2 Hose Inside to Center Motor 7 1003581 2 Hose Center to Inside Motor Drain 8 1003582 2 Hose Outside to Center Motor Drain 9 1003567 2 Hose Wing Motor Drain to Tee 10 1003584 2 Hose Wing Motor Pressure 11 1003583 2 Hose Wing Motor Return 12 359860 2 Clamp Hose 13 400206 2 Screw 5 16 18 x 4 Hex Head 14 473144 6 Tie ...

Page 168: ...shing 4 471214 1 Grease Fitting 5 366593 20 Spacer Caster Wheel 6 365772 30 Spacer Caster Wheel 7 361648 10 Washer Thrust 8 4256572 8 Wheel and Tire 11 Wing Decks Only See 54 1 8 4253030 2 Wheel and Tire 13 Front Deck Only See 54 1 9 441690 8 Carriage Bolt 1 2 13 x 7 Wing Decks Only 9 441689 2 Carriage Bolt 1 2 13 x 8 1 2 Front Deck Only 10 443118 20 Nut 1 2 13 Hex 11 401028 20 Screw 3 8 16 x 3 1 ...

Page 169: ...Rib 4253030 Only 2 4256573 1 Wheel 5 x 3 4256572 Only 2 4253031 1 Wheel 6 x 4 5 4253030 Only 3 5003197 2 Grease Seal 4 500534 2 Bearing Cup and Cone 5 360111 1 Inflation Valve 6 4253130 2 Spacer 3 4 x 1 1 8 x 1 2 7 4256574 1 Spacer 1 2 x 3 4 x 4 11 16 4256572 Only 7 4253110 1 Spacer 1 2 x 3 4 x 6 11 16 4253030 Only 54 1 Wheel and Tire Assemblies Part Numbers 4256572 and 4253030 Serial No ...

Page 170: ...136 17 20 12 11 15 18 19 8 21 6 6 4 5 7 22 3 8 2 2 13 1 9 10 13 16 14 HR 9016 55 1 Gage Wheels and Latch Serial No All ...

Page 171: ...1 2 8 443118 8 Nut 1 2 13 Hex 9 3007679 2 Clevis Pin 5 8 x 9 5 16 10 64173 02 2 Snap Ring 11 1003902 1 Latch Standup 12 3008471 1 Spring Torsion 13 453017 1 Flat Washer 1 2 14 3008478 1 Rod Latch 15 453009 1 Flat Washer 5 16 16 460014 1 Cotter Pin 3 32 x 3 4 17 4256572 2 Wheel and Tire 11 See 54 1 18 3010075 1 Deflector Left Side Grass 19 3010074 1 Deflector Right Side Grass 20 441614 4 Carriage B...

Page 172: ...38 A A 31 26 3 7 27 29 28 32 31 32 9 21 27 14 30 29 27 31 27 23 17 16 1 30 22 25 22 32 15 31 24 32 26 7 19 7 13 12 10 11 8 20 5 6 2 18 4 HR 9016 56 1 Air Suspension Part No 5003625 Serial No All 9016 62 ...

Page 173: ...N S 1 3 16 O D Tubing 12 N S 1 3 16 O D Tubing 13 N S 1 Fitting 90 14 N S 1 Fitting Straight 5003629 1 Boot and Clip Kit 15 N S 1 Boot with Label 16 N S 21 Clip Christmas Tree 17 N S 6 Clip Christmas Tree 5003630 1 Airspring Kit 18 N S 1 Airspring 19 N S 1 Cap Screw 20 N S 1 Cap Screw 21 5003631 1 Valve Kit 5003632 1 Damper Kit 22 N S 2 Bearing Flanged 23 N S 1 Threaded Pin 24 N S 1 Nut Hex Lock 2...

Page 174: ...140 HR 9016 57 1 Steering Cylinder Part No 4113656 Serial No All 14 6 1 5 7 12 12 11 2 15 13 8 9 14 3 4 10 ...

Page 175: ...g Ring 2 N S 1 O Ring Piston 3 N S 1 Seal Piston 4 N S 1 Seal Rod 5 N S 1 Wiper 6 N S 1 Backup Ring Gland 7 N S 1 O Ring Gland 8 443126 1 Nut 5 8 11 Hex 9 5003543 1 Socket Assembly 10 4115591 1 Piston and Rod 11 N S 1 Screw Piston 12 471214 2 Grease Fitting 13 N S 1 Gland 14 N S 2 Nut 7 8 14 Castle 15 4115590 1 Barrel Assembly ...

Page 176: ...ring Housing 7 557629 1 Drive 8 5003590 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 557634 1 Seal Inner Face 14 557635 1 Seal Outer Face 15 557636 2 Spring 16 557650 3 Bolt 5 3 4 17 5003591 1 Housing Valve 18 557639 2 Check Plug Assembly 19 557642 2 Spring 20 557640 2 Ball Steel 21 557641 1 Plug 22 5000318 1 Bolt 1 2 3 4 5 6 7 9 1...

Page 177: ...escription Serial Numbers Notes 1 z 1 O Ring 2 z 1 Back Up Ring 3 z 1 Loaded U Cup 4 z 1 Rod Wiper 5 471214 1 Grease Fitting 6 443132 1 Nut 3 4 16 Hex 7 5003428 1 Collar Assembly z 5003427 1 Seal Kit Gold Star Return Canisters z 5003662 1 Seal Kit HDM Return Canisters z 4129285 1 Seal Kit Energy Return Canisters 9016 47 ...

Page 178: ...144 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 HR 9016 60 1 Lift Valve Part Number 1001802 Serial No All 9016 48 ...

Page 179: ...p Assembly 9 558007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring Spool Centering 13 545921 3 Bushing 14 6 O Ring 15 5001614 1 Spring Relief Valve Yellow 16 5001615 1 Poppet Relief Valve 17 3 Plug Assembly Plunger Detent 18 3 Spring Detent 19 3 Plunger Detent 20 351122 3 Hex Plug Assembly 21 500750 3 Plug Assembly 22 558008 3 Washer 23 545925 AR Shim 015 Thick 545926 AR...

Page 180: ...ber 4138587 Serial No All Item Part No Qty Description Serial Numbers Notes 1 1 PSP Seal 2 2 Back Up Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded U Cup 9 1 Rod Wiper 10 471214 3 Grease Fitting 11 5003415 1 Bushing 12 5003566 2 Bushing z 4138621 1 Seal Kit ...

Page 181: ... Description Serial Numbers Notes 1 1 PSP Seal 2 2 Back Up Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded U Cup 9 1 Rod Wiper 10 471214 2 Grease Fitting z 4138592 1 Seal Kit 62 1 Wing Lift Cylinders Part Number 4138521 Serial No All ...

Page 182: ...tion Serial Numbers Notes 1 5002911 1 Relief Valve 5003579 1 Seal Kit 2 5002912 1 Relief Valve 5003554 1 Seal Kit 3 3010199 1 Plug SAE 6 Located opposite Diagnostic port 339897 1 O Ring 4 5002913 1 Solenoid Valve 5003579 1 Seal Kit 5 4134530 1 Coil 12 Volt DC REFERENCE SOL2 SOL3 SOL4 SOL8 See 66 1 6 2811269 1 Nut coil w o Rings ...

Page 183: ...ot Oil 5003582 1 Seal Kit 3 5003346 1 3 Way Spool 5003583 1 Seal Kit 4 5003348 1 Solenoid Vlave 5003583 1 Seal Kit 5 4134530 1 Coil 12 Volt DC REFERENCE SOL6 See 66 1 6 556847 1 Solenoid Valve 5003578 1 Seal Kit 7 4134532 1 Coil 12 Volt DC REFERENCE SOL7 See 66 1 8 3010199 3 Plug SAE 6 339897 3 O ring 9 5003353 1 Plug Orifice 9016 52 64 1 4WD Valve Part Number 4135556 Serial No ...

Page 184: ...er Left Front Deck Valve Right Wing Deck Valve Two Left Front Motors Right Wing Motors Left Wing Deck Valve Left Wing Motors Right Front Deck Valve Three Right Front Motors Return Manifold Tank Fill Cap Oil Cooler 630 psi Brake 3000 psi 630 psi Brake 3000 psi 630 psi Brake 3000 psi 630 psi Brake 3000 psi 98 ci Typ 11 Places Mow 2400 RPM Transport 2700 RPM Engine 1 28 ci 1 28 ci 1 28 ci CW CCW 49 c...

Page 185: ... Motors 12 5 ci 031 12 5 ci 2 1 3 4 A DA B T CP DC DB A C B D E F G H J K L M Lift Valve Backpressure Valve Left Wing Cylinder Right Front Cylinder Left Front Cylinder Right Wing Cylinder Steering Cylinder In Out 1500 psi 300 psi 300 psi 300 psi 30 275 psi 0595 0595 Steering Valve L R P T E 1500 psi ...

Page 186: ... Rd Ye Rd Ye Rd Ye Rd Ye DGn Ye Gy Bk Gy Bk K9 87 87A 30 86 85 Bk Rd Ye Bk Bn Wh SW10 A B SW4 A B SW8 A B SW9 Bk Pk Wh Pk Wh Pk Wh Pk Wh 3 7 SOL7 Bk Og Wh 3 8 SOL6 Bk Rd Rd Rd 3 10 2 3 3 1 3 9 SOL4 Bk 3 2 SOL3 Bk Vt Wh SOL8 Bk 2 2 SOL2 NC NO NC NO NC C C C NO F12 F11 F10 DGn Ye Bk Wh Ye Bu Ye Bu Wh Bu Bk Wh Wh Bu K10 87 87A 30 86 85 Bk Vt Wh Vt Wh Vt Wh Vt Wh Ye Bk Ye Bk Ye Bk Tn Gn Rd Wh K11 87 8...

Page 187: ... A E Ye Bk Glow Plug Filter Alt Engine Oil Bu Ye Ye Ye Og Bk Og Bk Og Bk Og Bk Bn Ye Wh Rd Wh Rd Wh Rd Bk Wh Bn Ye Bn Ye LBu Bk LBu Bk Gy Rd Bn 4 3 2 1 Wh Bn Ye Ye Gn Bk 5V Sig Gnd U24 Bk Bk Bk S K17 87 87A 30 86 85 K16 87 87A 30 86 85 K15 87 87A 30 86 85 K1 87 87A 30 86 85 K4 87 87A 30 86 85 K7 87 87A 30 86 85 K6 87 87A 30 86 85 K3 87 87A 30 86 85 K2 87 87A 30 86 85 Gy Wh Gy Wh Gy Wh Bk K5 87 87A...

Page 188: ...60 Wh 43 Wh 35 Wh 61 Wh 62 Wh 52 Wh 53 Wh 42 Wh 36 Wh 65 Wh 63 Wh 92 Wh 38 1 3 6 8 6 11 1 2 6 7 1 1 1 4 Bk Bk Rd 7 3 Wh 47 Bk Rd 7 5 Wh 706 Bk Ye Gy Wh Bk Bu Rd Gn 7 15 Wh 145 Rd Bk Gn Og LGn 7 23 Wh 90 Bu Gn Bk Bk Ye Bu Ye Rd Wh Wh Rd Ye Gn 8 4 LGn 8 8 Gn 8 3 Wh Bk 8 5 Ye 8 6 8 G LGn Shld 8 7 Bu Bk 8 1 Rd 8 2 Gn Bk 7 38 Wh 39 Bu Gn Ye Gy Rd Wh 41 Wh 40 Wh 94 Wh 90 Wh 94 Wh 62 Wh 42 Wh 39 Wh 44 Wh...

Page 189: ...1 5003278 5 Amp Fuse Deck Limit Switches F12 See 6 1 5003281 15 Amp Fuse Mow Circuit F13 See 44 1 5003280 10 Amp Fuse Engine Main Relay K1 See 6 1 3001307 Interlock Relay K2 See 6 1 3001307 Run Circuit Relay K3 See 6 1 3001307 Start Circuit Relay K4 See 6 1 3001307 Brake Start Relay K5 See 6 1 3001307 Brake Run Relay K6 See 6 1 3001307 Neutral Start Relay K7 See 6 1 3001307 Neutral Run Relay K8 Se...

Page 190: ... 9 1 4140149 Neutral Switch SW7 See 11 1 4140149 Parking Brake Switch SW8 See 28 1 4140149 Front Limit Switch SW9 See 31 1 4140149 Right Wing Limit Switch SW10 See 9 1 4140149 Forward Switch SW11 See 24 1 3009203 Hydraulic Level Switch SW12 See 6 1 3006446 4WD Reverse Switch SW13 See 6 1 3006436 4WD Switch SW14 See 6 1 3006446 Test Switch SW15 See 12 1 556419 Charge Filter Switch SW16 Not Shown 42...

Page 191: ...ot Shown 4251855 External Air Temperature Sensor U19 Not Shown 4251717 Fuel Temperature Sensor Included with M4 U20 Not Shown 4251731 Fuel Injector Cylinder 1 U21 Not Shown 4251731 Fuel Injector Cylinder 2 U22 Not Shown 4251731 Fuel Injector Cylinder 3 U23 Not Shown 4251731 Fuel Injector Cylinder 4 U24 See 7 1 4229340 Throttle Position Sensor Item Reference Illustration Part Number Description Ser...

Page 192: ...mes Green Aerosol Can 4112764 1 Quart Can Ransomes Green Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel 5001581 14 Ounce Can of Lubriplate Multi Lube A 523248 Chain Lubricant 4136736 Zinc Spray Corrosion Protec...

Page 193: ...4992 47 1005016 95 1005017 95 1005018 95 1006812 55 116686 131 131905 155 132568 113 132647 87 162236 77 162716 2 95 162723 47 156 163302 125 163306 131 2809628 95 2809630 95 2810030 125 127 131 2810269 47 156 2810634 73 2810702 87 2811020 47 2811269 148 2811364 69 2811365 69 2811547 69 2811954 125 127 131 3000359 155 3001307 45 47 155 3001435 37 3002042 77 81 117 3002397 83 3002695 53 3003101 63 ...

Page 194: ...3 339990 105 339994 105 339996 59 61 339999 89 340002 107 340026 51 340027 51 340029 51 340061 51 91 97 129 340062 51 340063 75 340065 99 109 340069 111 340070 75 89 99 129 133 340074 63 105 340075 59 61 340077 89 107 340078 97 340096 129 133 340118 109 340119 109 115 340123 107 340143 113 340147 105 340167 113 340215 109 129 133 340217 111 340219 105 340239 109 115 133 340243 107 340269 89 340377...

Page 195: ...64381 121 4166721 119 4167640 117 416911 69 4174140 109 4174141 109 4174684 47 156 4177480 85 4178564 142 4181862 37 4181863 37 121 4182386 37 69 4182720 57 4183634 75 4185932 43 4186600 43 4187681 37 4197940 69 4199140 37 4200921 142 4201840 69 4206362 43 4206363 43 4206370 43 4206371 43 4206374 43 156 4209060 65 4211400 69 4212980 69 4218141 113 4220060 77 81 4221100 117 155 4225760 87 4225780 7...

Page 196: ...75 450191 77 450390 69 450410 69 450411 69 450422 77 452002 45 47 53 57 97 452004 53 45200643 45 55 83 85 87 89 110 137 45200839 41 43 55 59 61 71 73 75 77 87 101 103 115 119 45201249 79 83 85 95 97 452016 79 452018 59 61 452418 69 453004 45 59 61 45300945 53 57 71 77 129 137 453011 97 125 127 131 45301759 61 63 77 81 89 93 97 137 453020 95 45302345 49 51 53 87 97 455004 97 455012 79 127 455048 55...

Page 197: ...552824 125 554748 71 87 554752 87 555846 47 119 155 556417 59 61 556419 59 61 73 107 156 556847 149 557523 125 127 131 557620 73 557623 142 557624 142 557629 142 557631 142 557632 142 557633 142 557634 142 557635 142 557636 142 557637 142 557639 142 557640 142 557641 142 557642 142 557650 142 557844 37 558004 145 558005 145 558007 145 558008 145 558010 145 558011 145 558012 49 558063 142 558064 14...

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Page 200: ...obsen sono realizzate secondo standard rigorosi previsti dalla registrazione delle norme ISO 9001 ed ISO 14001 presso tutti i nostri stabilimenti La rete internazionale di rivenditori e tecnici altamente qualificati gode del supporto esclusivo del servizio Parti Originali Jacobsen unico per affidabilità e qualità dei prodotti When Performance Matters Jacobsen A Textron Company 11108 Quality Drive ...

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Jacobsen HR 9016 Turbo 70538, Parts & Maintenance Manual

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