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39

ITEM

PART NO.

DESCRIPTION

QTY

ITEM

PART NO.

DESCRIPTION

QTY

Turfcat

T628D

13-1

839862

DECAL-STEERING WHEEL 1

13-2

2198130

STEERING WHEEL

1

13-3

64123-55

BLT-HEX 5/16-18X55

2

13-4

64163-29

WSHR-.321-.328X11 GA

6

13-5

2198134

SPACER TUBE

4

13-6

148034-06 GROMMET

4

13-7

64151-15

NUT-HEX 5/16-18

6

13-8

64123-47

BLT-HEX 5/16-18X1 1/4

2

13-9

2198126

SPACER TUBE

2

13-10

142143.7

CLAMP-FRONT

2

13-11

2192383.7 MNT-STEERING GEAR

1

13-12

64139-08

BLT-WLF 5/16-18X3/4

5

13-13

64123-56

BLT-HEX 5/16-18X2

2

13-14

2198094

SPRING-EXTENSION

2

13-15

64151-18

NUT-HEX CL 3/8-16

2

13-16

192091.7

SLACK ARMS-CHAIN

4

13-17

73017A

IDLER BUSHING

4

13-18

2198126

TUBE-.500X.334X1.290

2

13-19

2196093.7 WLDMT-LIFT ARM BRKT

1

13-20

198002-01 CHAIN

2

13-21

64123-67

BLT-HEX 3/8-16X2

2

13-22

64141-6

NUT-WLF 5/16-18

5

13-23

64061-26

ROLL PIN

1

13-24

2721879

S TOWER CVR W/LABS

1

13-25

148132

HYDRO STEER GEAR

1

(USE SEAL KIT 148132-01)

13-26

64141-1

NUT-WLF 5/16-24

4

2722080-13

STEERING

FIGURE 13

Summary of Contents for 946713

Page 1: ...trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 2722080 REV02 SETUP PARTS MAINTENANCE MANUAL TURFCA...

Page 2: ...of California to cause cancer birth defects or other reproductive harm California Advertencia de la Proposicion 65 El estado de California hace saber que los gases de escape de los motores diesel y a...

Page 3: ...bsen replacement parts because they are manufactured with the same high precision and quality as the original parts Jacobsen designs and builds its equipment to serve many years in a safe and producti...

Page 4: ...swillvigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage resul...

Page 5: ...ASSEMBLY 2 TRACTOR WHEEL ATTACHMENT a Attach the tractor wheels to the hubs b Torque the front wheel bolts to 55 ft lbs 75 Nm and the rear wheel lug nuts to 80 ft lbs 108 Nm NOTE Check lug nut torque...

Page 6: ...le cable through them as shown Secure all four seat bolts with the nuts provided c Seat Switch either seat Route the seat switch cable up through the hole in the seat plate and attach to the connector...

Page 7: ...ly Repeat for other push arm c Identify the 5 8 hose marked PRESSURE and attach the opposite end of that hose to the fitting on valve V identified PRESSURE Match and attach the same way with the hose...

Page 8: ...TOR a Remove the deck belt cover b Place the deck square to and approximately 2 in front of the tractor s front wheels c Run the two 5 8 hoses straight out from the tractor valve do not cross to the d...

Page 9: ...e rear of the motor plate by approximately 1 4 Tighten both fittings on the motor securely c Before tightening the 5 8 hoses on their fittings push them down along their entire length Then place a wre...

Page 10: ...threads which leaves a shank section exposed Hook one end of a spring over the shank of each bolt Insert the bolts from the inside of bracket BT toward the front of the tractor Secure each bolt with a...

Page 11: ...s S D I U L F Y T I T N A U Q E P Y T L I O E N I G N E s r e t i l 3 3 s n o l l a g 8 8 0 D C F S 0 3 W 0 1 L I O C I L U A R D Y H s r e t i l 7 5 2 s n o l l a g 8 6 D C F S 0 3 W 0 1 T N A L O O...

Page 12: ...h C X e n i g n E n a e l C k c e h C n e e r c S r o t a i d a R t n e m t r a p m o C X r o t c e l l o C e l c i t r a P r e n a e l C r i A n a e l C X n o i s n e T t l e B k c e D r e t t u C y...

Page 13: ...g bearing areas Cleaning solutions may penetrate bearing seals and cause premature bearing failure HYDRAULIC SYSTEM Check hydraulic fluid level in the reservoir sight glass Normal level is approximate...

Page 14: ...d NOTE After the oil has been added wait one minute and then check level of oil again with the dipstick To change engine oil filter The oil filter cartridge O is easily reached from the right side of...

Page 15: ...at the bottom of the see through bowl A and appears a different color than the fuel Remove the water as follows 1 Drain water by opening the self venting drain valve B and allowing all water to escape...

Page 16: ...the fuel lines from the fuel manager to the injector pump by loosening the air vent bolt F on the injector pump 5 Set the parking brake 6 Turn the keyswitch cranking the engine until all air has escap...

Page 17: ...ms to relieve hydraulic pressure from system before servicing When servicing hydraulic pipe fittings do not use teflon tape Use a liquid sealant that will dissolve into the system Make sure all hydrau...

Page 18: ...16 Turfcat T628D FIGURE 1 FRAME FRONT AXLE ASSEMBLY...

Page 19: ...5 036 BOLT MET M10 1 50X35 2 1 12 48517 05 HOLE PLUG 515 2 1 13 A110406 SCREW M10 1 5X30 10 1 14 64251 004 WASHER M10 24 1 15 64237 03 LOCKNUT NYLON M10 1 5 12 1 16 64018 16 BLT CARRIAGE 1 2 13X5 2 US...

Page 20: ...18 Turfcat T628D FIGURE 2 REAR AXLE ASSEMBLY...

Page 21: ...07 07 NUT HEX M12 1 75 8 2 28 2721416 01WHL MTR CA012W VALV 1 INCLUDES ITEM 51 SEE FIGURE 8 FOR SERVICE PARTS 2 29 148058 01 ROD END RH 1 INCLUDES ITEM 37 2 30 64025 16 NUT 5 8 18 RH 1 2 31 2198209 WH...

Page 22: ...20 Turfcat T628D FIGURE 3 ENGINE MOUNTING...

Page 23: ...3 30 2198187 COUPLING 13 TOOTH 1 3 31 2208048 ASSY BELL HOUSING 1 3 32 4114576 PUMP OIL GEAR 1 3 33 2721334 PUMP HYDRAULIC 1 3 34 64123 70 BLT HEX 3 8 16X1 1 2 2 3 35 64006 03 LOCKWASHER 3 8 2 3 36 64...

Page 24: ...22 Turfcat T628D FIGURE 4 LIFT CYLINDER MOUNTING...

Page 25: ...N 2 INCLUDES 198003 01 BEARING 4 16 62464 3A THRUST WASHER 2 4 17 64061 07 ROLL PIN 5 32X1 1 4 2 4 18 2198127 TUBE SPACER 2 4 19 64061 15 ROLL PIN 1 8X1 2 2 4 20 108031 BRG FLANGE NOTCHED 2 4 21 64151...

Page 26: ...24 Turfcat T628D FIGURE 5 RADIATOR MOUNTING...

Page 27: ...ITEM 3 5 21 2721536 OIL COOLER 1 5 22 64006 02 LOCKWASHER HEL 5 16 8 5 23 64251 002 WASHER M6 8 5 24 108094 01 CLAMP 4 5 25 2721519 HOSE RAD LOWER 1 5 26 2721511 HOSE RAD UPPER 1 5 27 2192440 7 MOUNT...

Page 28: ...26 Turfcat T628D FIGURE 6 FUEL SEPARATOR AIR CLEANER...

Page 29: ...T A R 6 17 2198147 02VALVE DUST UNLOAD A R 6 18 2198147 03COVER A R 6 19 64205 001 BLT MET M8 1 25X20 12 6 20 886425 HORN 1 6 21 64006 01 LOCKWASHER 1 4 1 6 22 64207 06 NUT HEX M6 1 0 1 6 23 48030N HO...

Page 30: ...28 Turfcat T628D FIGURE 7 WING DECK VALVE 2722080 7...

Page 31: ...29 Turfcat T628D 4WD MOTORS W VALVES FIGURE 8 2722080 8 4WD MOTORS W VALVES...

Page 32: ...30 Turfcat T628D FIGURE 9 PEDAL CONTROLS...

Page 33: ...R 2 9 29 178025 FILTER SPIN ON 1 9 30 64141 2 NUT WLF 1 4 20 16 9 31 A1104057 BLT M10 1 5X25 4 9 32 64229 02 LOCKNUT NYLON 5 16 18 2 9 33 38219 SPRING TENSION 1 9 34 64251 004 WASHER M10 8 9 35 272220...

Page 34: ...32 Turfcat T628D FIGURE 10 INSTRUMENT PANEL...

Page 35: ...0 4 148032 GAUGE FUEL 1 10 5 148269 GAUGE TEMP 1 10 6 48517 02 HOLE PLUG 625 1 10 7 2188153 SWITCH CLUTCH 1 10 8 178092 22 LAMP 1 10 9 2196148 S INST PANEL W LAB 1 10 10 KUBOTA KEY SWITCH INCLUDED WIT...

Page 36: ...34 Turfcat T628D FIGURE11 HOOD ASSEMBLY...

Page 37: ...4002 02 STAR WASHER 5 11 22 48517 01 HOLE PLUG 750 1 11 23 2721970 S FENDER W MAT RH 1 INCLUDES ITEM 11 11 24 800488 LOCKWASHER M10 12 11 25 64205 007 BLT MET M10 1 5X20 12 11 26 64251 004 WASHER M10...

Page 38: ...36 Turfcat T628D FIGURE 12 SEAT PLATFORM ASSEMBLY...

Page 39: ...20 X 3 4 2 12 26 64123 89 BLT HEX 1 4 20X3 4 2 12 27 38542 CLAMP DOCU TUBE 2 12 28 2208058 7 HINGE SEAT PLATE 2 12 29 A1103051 BLT MET M8 1 25X20 2 12 30 64151 18 3 8 16 CL HEX NUT 1 12 31 64025 15 N...

Page 40: ...38 Turfcat T628D FIGURE 13 STEERING...

Page 41: ...T 2 13 11 2192383 7 MNT STEERING GEAR 1 13 12 64139 08 BLT WLF 5 16 18X3 4 5 13 13 64123 56 BLT HEX 5 16 18X2 2 13 14 2198094 SPRING EXTENSION 2 13 15 64151 18 NUT HEX CL 3 8 16 2 13 16 192091 7 SLACK...

Page 42: ...40 Turfcat T628D FIGURE14 DRIVE WHEELS BRAKES...

Page 43: ...13 64123 90 BLT 1 2 20X2 8 14 14 64164 08 KEY WOODRUFF 1008 2 14 15 64025 35 NUT 1 1 8 18 SLOTTED 2 14 16 2198156 ASM WHL TIRE 23X10 5X12 2 2198156 01S RIM ASM W VALVE 2 2198156 02S TIRE 23X10 5X12 4...

Page 44: ...FIGURE 15 ELECTRICAL DIAGRAM Turfcat T628D 42...

Page 45: ...GAUGE FUEL 1 15 14 158136 WIRE SEAT SWITCH 1 15 15 158135 01 SWITCH SEAT 1 15 16 108208 SWITCH DBL POLE 1 15 17 148082 20 FUSE 20 AMP 1 64206 13 BLT MET M5 8X12 1 64237 01 LOCKNUT NYLON M5 1 64251 001...

Page 46: ...44 Turfcat T628D FIGURE 16 TRACTION ASSIST BRAKES 970211...

Page 47: ...KE SHAFT LH 1 16 17 64061 15 ROLL PIN 1 8X1 2 4 16 18 2721672 ROD BRAKE RH 1 16 19 64139 13 BLT WLF 5 16 18X1 2 8 16 20 2192648 7 BRACE BRAKE SHFT CVR 1 16 21 2192646 7 COVER BRAKE SHAFT 1 16 22 21926...

Page 48: ...1 6 0 8 5 1 8 5 6 1 0 9 0 1 6 0 8 5 1 4 3 8 1 0 5 1 1 6 0 8 5 1 4 1 1 5 2 0 G N I R O T R O P E A S T R A P R E B M U N E Z I S D A E R H T 8 6 5 S A 0 1 1 6 0 8 5 1 8 1 6 1 9 6 0 9 1 1 1 6 0 8 5 1 6...

Page 49: ...8ELBOW 90 1 17 43 2692231 02HSE 3 8 37 90 ORSX41 5 1 17 44 2692219 03HSE 1 2 90ORS 90ORSX20 1 17 45 2692269 01HOSE 3 8 37 ORS 1 17 46 2692269 02HOSE 3 8 37 ORSX82 5 1 17 47 2692247 01HOSE 3 8 37 45 O...

Page 50: ...1 6 0 8 5 1 8 5 6 1 0 9 0 1 6 0 8 5 1 4 3 8 1 0 5 1 1 6 0 8 5 1 4 1 1 5 2 0 G N I R O T R O P E A S T R A P R E B M U N E Z I S D A E R H T 8 6 5 S A 0 1 1 6 0 8 5 1 8 1 6 1 9 6 0 9 1 1 1 6 0 8 5 1 6...

Page 51: ...0 1 USE WITH 72 SD 70 RD 18 41 158056 02 FTG ORS O RING TEE 1 18 42 2690025 FTG 3 8 ELBOW 90 DEG 1 18 43 2692231 02HSE 3 8 37 90 ORS X 41 5 1 18 44 2692219 03HSE 1 2ORS 90ORSX20 25 1 18 45 2692269 01H...

Page 52: ...50 Turfcat T628D 4WD HYDRAULIC SCHEMATIC FIGURE 19 2722080 19...

Page 53: ...51 Turfcat T628D 2WD HYDRAULIC SCHEMATIC 2722080 20 FIGURE 20 REF 2197154...

Page 54: ...52 Turfcat T628D FIGURE 21 FUEL DIAGRAM...

Page 55: ...1 4 90 DEG ELBW 1 21 10 88042 01 CLAMP HOSE 3 16 1 21 11 88042 02 CLAMP HOSE 5 16 5 148263 05 IS A SERVICEABLE LENGTH OF 46 21 12A 148263 05 HOSE FUEL 5 16 4 1 21 12B 148263 05 HOSE FUEL 5 16 30 1 21...

Page 56: ...54 Turfcat T628D FIGURE 22 MISCELLANEOUS OPTIONS...

Page 57: ...TIE DOWN 2 22 6 64205 029 BLT MET M12X40 4 970116 OPTIONAL DIFF LOCK KIT INCLUDES ITEMS 2 7 16 22 7 64251 004 WASHER M10 12 22 8 148387 FLOW DIVIDER 6000 1 22 9 158006 06 FITTING ORS ORB 2 22 10 1580...

Page 58: ...56 Turfcat T628D FIGURE 23 DECALS...

Page 59: ...HFT 1 23 16 2000731 LABEL RELIEVE SPRING 1 23 17 3007129 DECAL DIAMOND J 1 23 18 2000723 LABEL PARTS ROTATE 1 23 19 2000726 LABEL FAN ROTATE 1 23 20 2722063 LABEL SERVICE CHART 1 23 21 2198136 MAT FEN...

Page 60: ...58 Turfcat T628D FIGURE 24 PUMP OILGEAR...

Page 61: ...22SCREW 375 16UNCX3 50 4 TORQUE TO 15 FT LBS 24 51 VLV PLT 022RH W TWVLV 1 24 52 2198184 24CAP RELIEF VALVE 3 TORQUE TO 50 FT LBS 24 53 2198184 23O RING 4 24 54 ASSY HPRV W CRSCHK 2 24 55 BUSHING 1 2...

Page 62: ...60 Turfcat T628D FIGURE 25 HOT OIL SHUTTLE VALVE...

Page 63: ...QTY ITEM PART NO DESCRIPTION QTY Turfcat T628D 25 1 4114131 VALVE HOT OIL SHUTTLE 1 25 2 64251 002 WASHER M6 4 25 3 64237 02 LOCKNUT NYLON M6 1 00 2 25 4 64205 023 BLT MET M6 1 00X50 2 2722080 25 HOT...

Page 64: ...62 Turfcat T628D ELECTRICAL SCHEMATIC FIGURE 26 2722203 25...

Page 65: ......

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