Jacobsen 69168 - Turfcat T628D Page 136 Parts & Maintenance Manual Download

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TURFCAT T628D

45.1 Deck Valve

Part Number 4135584

Serial No. All

Item

Part No.

Qty.

Description

Serial Numbers/Notes

178102-79

1 Refief Valve, 3200 psi

178102-83

1 • Seal Kit

178102-13

1 Relief Valve, 300 psi

178102-83

1 • Seal Kit

2721055-01

1 Check Valve

178102-83

1 • Seal Kit

178102-14

1 Pilot Piston

178102-81

1 Solenoid Valve

178102-83

1 • Seal Kit

4134530

1 Coil

REFERENCE K6, See 47.1

178102-61

7 Plug, -6

178102-84

1 • Seal Kit

178102-60

1 Plug, -4

178102-85

1 • Seal Kit

Summary of Contents for 69168 - Turfcat T628D

Page 1: ...warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine VAROITUS VAROITUS Laitteen virheellinen k ytt voi aiheuttaa vakavia vahinkoja...

Page 2: ...emicals known to State of California to cause cancer and birth defects or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen sug...

Page 3: ...13 4 Maintenance 4 1 General 14 4 2 Engine 14 4 3 Engine Oil 14 4 4 Air Filter 15 4 5 Fuel 15 4 6 Fuel Manager 16 4 7 Hand Primer Pump 17 4 8 Bleeding Fuel System 17 4 9 Battery 18 4 10 Jump Starting...

Page 4: ...t dec als guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed...

Page 5: ...chine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobs...

Page 6: ...ating 45 Capacity 9 U S Gal 34 liters High Idle rpm 3220 no load Low Idle rpm 1750 no load Lubrication Capacity 6 qt 5 7 liters Type SAE 10W30 API Classification CD CE Air Filter Dry type with service...

Page 7: ...nd attachments Accessories Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 4184140 Canopy 68127 Care Free Deck Tires 2811454 Tie down brackets 970114 Turn Assist Steering Brakes 970211 Differen...

Page 8: ...L L Megfelel az ir nyelveknek Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas Respect4 Directivele Je v s...

Page 9: ...in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen he...

Page 10: ...um braking power a force of 135 lbs 61 kg is required to engage the parking brake 2 Adjust brake rods on the right and left hand sides so they both begin brake engagement at the same time If adjustmen...

Page 11: ...this location tighten bolt E 4 Tighten the pivot bolt 5 Verify belt tension and repeat adjustment if required Figure 3C 3 4 REAR WHEEL ADJUSTMENTS_______________________________________________ To ad...

Page 12: ...op the engine 4 Verify the traction pedal is in neutral and neutral latch is up and prevents pedal movement If required loosen jam nut S and adjust ball joint L until hole in ball joint aligns with ho...

Page 13: ...40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs...

Page 14: ...and life of the engine Note The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the brea...

Page 15: ..._________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and fun...

Page 16: ...e see through bowl A and appear a different color than the fuel To drain water from the water separater 1 Place a small container under drain valve B 2 Open drain valve B and a llow the wa ter to dr a...

Page 17: ...G FUEL SYSTEM __________________________________________________ Bleed the fuel system if the water separater fuel filter or hoses have been removed or the fuel tank has become empty 1 Loosen the air...

Page 18: ...rminal on the good battery to the frame of the mower with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the mower 4 11 CHARGI...

Page 19: ...lso lead to hose failure 4 13 HYDRAULIC OIL AND FILTER _______________________________________________ Refer to Section 6 3 for specific maintenance intervals Drain and replace the hydraulic oil after...

Page 20: ..._ 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 2 Check the pressure with an accurate low pressure tire gauge 1 Keep tires in...

Page 21: ...ambient temperature Read and foll ow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi 207 kPa maximum to clean the fins Check...

Page 22: ...crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oi...

Page 23: ...Interlocks not set before leaving operator s seat 2 Engage parking brake set PTO switch to OFF and traction pedal in neutral before leaving seat Engine overheating 1 Coolant level low 1 Inspect and a...

Page 24: ...ount of li thium based grease to the seat runners 4 For smooth operation of all levers pivot points and other friction points that are not shown on th e lubrication chart apply several drops of SAE 30...

Page 25: ...or Part No 2500546 containing 5 gal 19 liters pail IV 50 50 water ethylene glycol mix Recommended Service and Lubrication Intervals Every 8 10 Hours Every 50 Hours Every 100 Hours Every 250 Hours Eve...

Page 26: ...ossa yleisimmin k ytettyj huoltotarvikkeita Taulukossa on my s muun tuki ja koulutusmateriaalin osanumerot Toimi seuraavasti jos haluat tilata alla olevia materiaaleja 1 Kirjoita tilauslomakkeeseen ko...

Page 27: ...leist 14 4 2 Moottori 14 4 3 Moottori ljy 14 4 4 Ilmansuodatin 15 4 5 Polttoaine 15 4 6 Polttoainej rjestelm 16 4 7 K si ilmauspumppu 17 4 8 Ilman poistaminen polttoainej rjestelm st 17 4 9 Akku 18 4...

Page 28: ...ka tarrat suojukset suojaimet poisto ohjaimet tai muut suojalaitteet eiv t ole kunnolla kiinnitettyin paikoilleen 12 l irrota tai ohikytke koskaan mit n kytkint 13 l muuta moottorin kierrosnopeuden s...

Page 29: ...k ytt ik ja varmistaa parhaimman mahdollisen tehokkuuden S d t ja huoltotoimet on aina annettava p tev n teknikon teht v ksi Jos tarvitset lis tietoja tai huoltoa ota yhteytt valtuutettuun Jacobsen j...

Page 30: ...tikierrosluku 3220 ilman kuormaa Hidas joutok yntikierrosluku 1750 ilman kuormaa Voitelu Tilavuus 5 7 litraa Tyyppi SAE 10W30 API luokitus CD CE Ilmansuodatin Kuiva tyyppi huollon merkkivalolla Laturi...

Page 31: ...li 340 g spray 4184140 Katos 68127 Huoltovapaa rengassarja 2811454 Kiinnitystuet 970114 K ntymisavustin ohjausjarrut 970211 Tasauspy r st n lukko vain 2WD 970116 Pakoputken kipin suoja 148098 Lehtimur...

Page 32: ...idele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien L L Megfelel az ir nyelveknek Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konf...

Page 33: ...d in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen h...

Page 34: ...mmattilaisella 1 Maksimaaliseen jarrutustehoon vaaditaan 135 lbs n 61 kg voima seisontajarrun kytkeminen 2 S d jarrutankoja oikealla ja vasemmalla puolella niin ett ne molemmat kytkev t jarrun samaan...

Page 35: ...an kireys ja toista s t tarvittaessa Kuva 3C 3 4 TAKAPY R N S T _____________________________________________________ Kun haluat s t renkaan aurausta Takapy rien etupuolten tulisi olla 3 2 mm l hemp n...

Page 36: ...d Kirist vastamutteri N e Sammuta moottori 4 Tarkasta ett ajopoljin on vapaalla ja ett vapaa salpa on ylh ll ja est polkimen liikuttamisen Tarvittaessa l ys vastamutteri S ja s d pallonivelt L kunnes...

Page 37: ...300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 1...

Page 38: ...kyyn ja k ytt ik n Huomaa Leikkuri on suunniteltu toimimaan ja leikkaamaan tehokkaimmin esiasetetulla nopeudenrajoittimen asetuksella l muuta moottorin nopeudenrajoittimen asetuksia tai k yt moottoria...

Page 39: ...y s ili t jonka nokka sopii polttoaines ili n t ytt kaulan sis n l k yt kanistereita ja suppiloita polttoaineen kuljettamiseen T yt polttoaines ili polttoainemittarin t ysi merkkiin saakka Varastoi po...

Page 40: ...t kuin polttoaine Kun haluat poistaa veden vedenerottimesta 1 Aseta pieni ker ysastia tyhjennysventtiilin alapuolelle B 2 Avaa tyhjennysventtiili B ja anna veden tyhjenty ker ysastiaan 3 Kirist tyhjen...

Page 41: ...ST _________________________ Tyhjenn ilma polttoainej rjestelm st jos vedenerotin polttoainesuodatin tai letkut on irrotettu tai jos polttoaines ili on tyhjentynyt 1 Avaa ilmaventtiili E yksi kaksi ki...

Page 42: ...a akku on tyhjentynyt runkoon Kun kaapelit on kytketty k ynnist apuna k ytett v n ajoneuvon moottori K ynnist sitten leikkuri 4 11 AKKUJEN LATAUS ______________________________________________________...

Page 43: ...imintah iri it ja ljyn ylikuumeneminen Lis ksi letku voi vioittua 4 13 HYDRAULI LJY JA SUODATIN ______________________________________________ Kohta 6 3 sis lt lis tietoja huoltov leist Tyhjenn ja vai...

Page 44: ...sti t ytettyin voit pident niiden k ytt ik Tarkasta rengaspaineet kun renkaat ovat kylm t Tarkasta renkaiden kuluminen 2 Tarkasta paine tarkalla rengaspainemittarilla 3 Yll pid py riss seuraavaa paine...

Page 45: ...n astiaan merkittyj ja moottorin k ytt oppaan ohjeita Pid j hdyttimen ilmanottoaukko puhtaana Puhdista tuulettimen lavat paineilman enint n 30 psi 207 kPa avulla Tarkasta ja kirist tuulettimen hihna V...

Page 46: ...udella ljyll Anna moottorin j hty ennen varastointia 2 Puhdista moottorin ulkopinnat Maalaa paljastuneet metalliosat tai levit ohut kerros ruosteenesto ljy 3 K yt polttoaineen lis ainetta tai eli ntor...

Page 47: ...etkut 2 Lukituksia ei ole asetettu ja k ytt j on poistunut 2 Kytke seisontajarru aseta PTO kytkin OFF asentoon ja ajopoljin vapaalle ennen kuin poistut istuimelta Moottori ylikuumenee 1 J hdytysneste...

Page 48: ...skoihin ajoittain hiukan litiumrasvaa 4 Jotta kaikki kahvat ja muut kitkakohdat joita ei ole ilmoitettu voitelutaulukossa toimisivat moitteettomasti levit useita pisaroita SAE 30 ljy aina 40 tunnin v...

Page 49: ...o 2500546 joka sis lt 19 litran astian IV Vesi etyleeniglykoliseosta suhteessa 50 50 Suositellut huolto ja voiteluv lit Joka 8 10 tunti Joka 50 tunti Joka 100 tunti Joka 250 tunti Joka 400 tunti Joka...

Page 50: ...7 MUISTIINPANOJA fi 26 7 MUISTIINPANOJA...

Page 51: ...ulic Valves 72 21 2 Hydraulic Valves 74 22 1 Pump Hydraulics 76 23 1 2WD Traction Hydraulics 78 24 1 2WD Drain Hydraulics 79 25 1 4WD Hydraulics 80 26 1 Steering and Lift Hydraulics 82 26 2 Steering a...

Page 52: ...ce Ait Cleaner Element 2 Check Top up Battery Check Fastner Tightness Check Fan Belt Tension Change Engine Oil Filter 3 Change Hydraulic Oil Filter 4 Service Engine Per Engine Manual Change Fuel Filte...

Page 53: ...e Lever 13 2000653 1 Decal Hydraulic Leak Warning 14 2000741 1 Decal Hydraulic Reservoir 15 2000688 1 Decal Tire Pressure 14 psi 16 2000650 1 Decal Battery Warning 17 4181865 1 Decal Main Warning 18 2...

Page 54: ...Radiator Screen No service is a one time job These hours are intervals between EACH service SERVICE MORE OFTEN UNDER DIRTY CONDITIONS Change engine oil hydraulic oil and both oil filters FIRST 50 hou...

Page 55: ...cated under hood 7 2721970 1 Right Side Fender 8 2198137 1 Mat Right Side Fender 9 2192248 7 1 Bracket Latch Post 10 457023 4 Flat Washer 11 366883 1 Latch Hood 12 118047 06 2 Bushing 3 8 Flip Lock 13...

Page 56: ...4 4 5 5 5 6 6 7 7 7 7 8 8 9 9 9 11 11 11 11 12 12 13 14 14 15 15 16 17 17 18 18 8 8 20 19 19 21 21 22 33 23 24 25 25 26 26 26 26 27 28 29 2000745 30 31 32 10 A Textron Company TURFCAT T628D 3 1 Front...

Page 57: ...6 1 14 403753 4 Screw 1 4 20 x 1 2 Hex Flange 15 445784 4 Nut 1 4 20 Whizlock Flange 16 2192669 6 1 Steering Tower Cover 17 400262 6 Screw 3 8 16 x 1 Hex Head 18 446142 6 Lockwasher 3 8 Heavy 19 4179...

Page 58: ...34 1 2 3 4 5 6 7 7 8 8 9 9 10 10 11 12 12 12 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 15 16 17 17 18 19 20 21 22 22 22 23 23 23 24 25 26 TURFCAT T628D 4 1 Rear Body Serial No All...

Page 59: ...48517 05 2 Plug Hole 11 4155480 2 Plug Hole 12 363586 4 Screw M8 1 25 x 20 mm Hex Head 13 64251 003 18 Flat Washer M8 14 64237 05 12 Nut M8 1 25 Nylock 15 2721519 1 Lower Radiator Hose 16 2721511 1 Up...

Page 60: ...5 16 16 16 16 17 17 18 19 20 21 21 22 23 23 24 25 26 26 27 27 28 43 43 42 42 28 29 29 30 30 31 31 32 32 33 34 35 36 37 38 38 39 40 41 2000591 2000655 2000653 2000741 2000650 2000688 14 lb in2 1 0 kg c...

Page 61: ...58136 1 Wire Harness Seat Switch 20 2306144 1 Document Tube 21 2000655 1 Decal Read Manual 22 2000688 1 Decal Tire Pressure 23 400108 2 Screw 1 4 20 x 3 4 Hex Head 24 482228A 1 Cable Clip Seat Switch...

Page 62: ...3 23 24 25 32 32 33 34 35 36 37 38 38 39 40 41 4 5 6 21 2000655 2000688 14 lb in2 1 0 kg cm2 26 26 27 27 28 43 43 42 42 28 29 29 30 30 2000591 2000653 2000741 2000650 4239123 15 2000767 TURFCAT T628D...

Page 63: ...tch Adjustable Lever Panel 19 158136 1 Wire Harness Seat Switch 20 2306144 1 Document Tube 21 2000655 1 Decal Read Manual 22 2000688 1 Decal Tire Pressure 23 400108 2 Screw 1 4 20 x 3 4 Hex Head 24 48...

Page 64: ...40 S T O P 2 7 2 1 6 3 1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 16 17 13 14 15 TURFCAT T628D 6 1 Instrument Panel Serial No All...

Page 65: ...gnition Switch 6 4174684 1 Switch PTO REFERENCE SW5 See 47 1 7 2198089 1 Lamp Holder 8 178092 22 2 Lamp REFERENCE L1 and L2 See 47 1 9 188015 1 Oil Pressure Lens 10 2198088 1 Battery Lens 11 48517 02...

Page 66: ...1 2 3 4 5 6 6 6 7 8 9 10 11 11 12 12 13 14 14 15 15 16 17 17 18 18 19 19 20 21 21 22 23 23 24 25 25 26 27 28 29 30 31 32 32 33 34 35 36 37 37 38 TURFCAT T628D 7 1 Traction Pedal and Linkage Serial No...

Page 67: ...16 831586 1 Ball Joint 5 16 24 17 445784 4 Nut 1 4 20 Whizlock Flange 18 400112 2 Screw 1 4 20 x 1 Hex Head 19 128079 2 Rod End 1 4 28 Female 20 446130 1 Lockwasher 1 4 21 445770 2 Locknut 1 4 20 Nyl...

Page 68: ...44 1 2 3 4 5 6 6 7 7 8 8 8 8 9 9 10 21 12 13 11 11 14 15 16 17 18 19 20 TURFCAT T628D 8 1 Brake Pedal Serial No All...

Page 69: ...ock Flange 8 445784 8 Nut 1 4 20 Whizlock Flange 9 548604 7 Screw 5 16 18 x 3 4 Whizlock Flange 10 2722201 7 1 Parking Brake Lever 11 2192351 7 2 Bracket Brake Lever 12 450170 1 Screw M6 1 x 16 mm Hex...

Page 70: ...46 1 2 3 3 4 4 5 5 6 6 6 6 7 8 9 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 TURFCAT T628D 9 1 Front Wheel Motor and Brakes Serial No All...

Page 71: ...8 8 Flat Washer M10 12 450379 4 Nut M10 1 5 Nylock 13 2721320 01 1 Left Side Wheel Motor 14 2721534 01 1 Right Side Wheel Motor 2WD Units 14 2721320 01 1 Right Side Wheel Motor 4WD Units 148138 1 Seal...

Page 72: ...1 42 39 39 27 28 29 30 31 31 32 33 34 35 36 37 38 2000727 P P 2000743 2000647 R F 4181865 105dB LWA Manufactured under one or more of the following U S patents 5915496 and others pending 4194329 11524...

Page 73: ...0 452010 8 Flat Washer 1 2 21 450380 8 Locknut M12 1 75 Nylon 22 450048 4 Screw M12 1 75 x 40 mm Hex Head 23 2192586 7 1 Rear Bumper 24 2192304 7 AR Rear Weight 2WD Qty 11 4WD Qty 8 25 441693 2 Carria...

Page 74: ...50 1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 TURFCAT T628D 11 1 ROPS Straight ROPS Serial No 69168 1651 1795 Serial No 69169 1651 1937...

Page 75: ...1 ROPS 2 444752 4 Locknut 5 8 11 Hex Center 3 453020 4 Flat Washer 5 8 4 400336 2 Screw 7 16 14 x 1 1 4 Hex Head 5 443114 2 Nut 7 16 14 Hex 6 446148 2 Lockwasher 7 16 7 4164240 1 Seat Belt NS 1 Latchi...

Page 76: ...52 1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 TURFCAT T628D 11 2 ROPS Bent ROPS Serial No 69168 1796 and Up Serial No 69169 1938 and Up Serial No 69175 1651 and Up Serial No 69175 1651 and Up...

Page 77: ...1 ROPS 2 444752 4 Locknut 5 8 11 Hex Center 3 453020 4 Flat Washer 5 8 4 400336 2 Screw 7 16 14 x 1 1 4 Hex Head 5 443114 2 Nut 7 16 14 Hex 6 446148 2 Lockwasher 7 16 7 4164240 1 Seat Belt NS 1 Latchi...

Page 78: ...2 2 3 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 25 25 26 26 26 27 27 28 28 29 29 29 29 30 30 31 31 32 32 33 33 34 34 35 35 TURFCAT T628D 12 1 2WD Steering Seri...

Page 79: ...15 800490 1 Nut M14 1 5 Hex 16 2721183 1 Ball Joint 471213 1 Grease Fitting 17 445660 1 Nut 1 2 20 Slotted Hex 18 35027N 1 Grease Fitting 90 19 148058 02 1 Ball Joint Left Tie Rod Includes Grease Fit...

Page 80: ...9 9 17 21 21 25 25 25 26 27 28 29 30 30 31 31 32 33 34 34 35 35 36 36 37 37 A 1 2 2 2 2 2 2 3 3 3 4 4 5 5 6 6 7 7 10 11 12 12 13 14 15 16 18 19 20 22 23 24 TURFCAT T628D 13 1 4WD Steering Serial No 6...

Page 81: ...g 17 445660 1 Nut 1 2 20 Slotted Hex 18 35027N 1 Grease Fitting 90 19 148058 02 1 Ball Joint Left Tie Rod Includes Grease Fitting and Nut 20 148058 01 1 Ball Joint Right Tie Rod 471213 1 Grease Fittin...

Page 82: ...1 2 3 4 4 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 7 8 9 10 11 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 27 28 28 28 28 28 29 29 29 30 31 35 32 33 34 TURFCAT T628D 14 1 Front Panel Serial No A...

Page 83: ...er 14 361005 2 Screw M8 1 25 x 25 mm Hex Head 15 48030N 1 Hour Meter REFERENCE U2 See 47 1 16 NS 1 Bracket Hour Meter 17 2722219 7 1 Bracket Relay Mounting 18 108194 09 1 Flex Trim Cut to 3 19 108194...

Page 84: ...60 1 5 6 7 7 7 7 7 8 9 9 5 5 5 11 12 13 13 14 15 16 17 17 18 18 18 3 4 2 19 20 21 12 12 12 13 13 22 23 23 12 12 10 19 2000739 TURFCAT T628D 15 1 Radiator and Oil Cooler Serial No All...

Page 85: ...sher M8 8 4185120 1 Fan Shroud 9 2000739 1 Decal Fan Warning 10 4188581 1 Bracket Left Side Fan Shroud 11 4188580 1 Bracket Right Side Fan Shroud 12 64139 20 8 Screw M6 1 x 16 mm Whizlock 13 450367 4...

Page 86: ...18 19 20 21 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 8 8 8 8 9 10 11 11 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 Part of Right Frame Rail Part of Left Frame Rail 22 24 25 26 TURF...

Page 87: ...eft Side Hose 4WD Units Only 10 2721460 7 1 Bracket Right Side Hose 4WD Units Only 11 64206 08 8 Screw M10 1 5 x 30 mm Hex Head 12 800488 8 Lockwasher M10 13 2198132 4 Isolation Mount 14 3004526 8 Was...

Page 88: ...3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 39 33 34 35 36 37 38 NOTICE WARRANTY VOID IF SEAL IS BROKEN 4117962 TURFCAT T628D 17 1 Engine and Pumps Serial...

Page 89: ...02 1 Flange and Hardware Kit 17 N S 3 Screw M10 x 30 mm Socket 18 N S 4 Screw M8 x 30 mm Socket 19 N S 4 Flat Washer M8 20 N S 1 Nut M8 Hex 21 N S 2 Screw M10 x 35 mm Hex Head 22 N S 2 Flat Washer M1...

Page 90: ...A B B C C A 1 2 2 2 3 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 13 14 15 17 12 12 18 16 TURFCAT T628D 18 1 Fuel and Hydraulic Tanks Serial No All l l l l l...

Page 91: ...339897 1 O Ring 06 7 148027 1 Breather Vent 8 2690017 02 1 Plug 20 ORB 339902 1 O Ring 20 9 2192480 7 1 Mount Hydraulic Tank 10 450213 12 Screw M10 1 5 x 20 mm Hex Head 11 363485 12 Lockwasher M10 12...

Page 92: ...68 1 2 3 4 5 6 7 7 7 7 7 7 8 8 8 9 9 9 9 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 TURFCAT T628D 19 1 Fuel System Serial No All...

Page 93: ...turn 3 16 Hose 10 Length Cut to 22 7 4113022 7 Clamp 5 16 Hose 8 3003704 3 Fitting 5 16 90 Elbow 9 361117 4 Bushing 10 825624 4 Hose Clamp 11 2198159 1 Fitting 1 4 90 Elbow 12 REF 1 Fuel Manager See 1...

Page 94: ...5 6 6 7 7 8 8 9 9 10 10 10 11 11 12 42 12 13 13 13 14 14 14 14 15 15 16 16 17 18 18 19 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 2000744 TURFCAT T628D 20 1 Lift Cylind...

Page 95: ...1 1 Bearing Oilite 17 193003 1 Shaft Pulley 18 4250870 2 Thrust Washer 19 461377 2 Roll Pin 5 32 x 1 1 4 20 4118636 1 Lift Cylinder 4118636 01 1 Seal Kit 21 2193027 1 Shaft Cylinder 22 2193028 1 Pin S...

Page 96: ...T M1 M2 1 2 2 3 4 5 6 7 8 9 9 9 9 10 10 11 11 12 12 13 14 14 15 16 17 18 21 21 22 22 23 19 20 PRESSURE 00459 RETURN 00460 TURFCAT T628D 21 1 Hydraulic Valves Serial No 69168 1651 1778 Serial No 69169...

Page 97: ...e 148132 01 1 Seal Kit 6 2192383 7 2 Steering Valve Mount 7 445784 4 Nut 5 16 18 Whizlock Flange 8 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 9 809152 8 Flat Washer 5 16 10 148034 06 4 Grommet 11 2198134...

Page 98: ...3 4 5 6 7 8 9 9 9 9 10 10 11 11 12 12 13 14 14 15 16 18 21 21 22 22 19 20 PRESSURE 00459 RETURN 00460 17 23 24 25 26 27 28 29 30 TURFCAT T628D 21 2 Hydraulic Valves Serial No 69168 1779 and Up Serial...

Page 99: ...5 16 18 x 1 1 4 Hex Head 9 809152 8 Flat Washer 5 16 10 148034 06 4 Grommet 11 2198134 4 Spacer Tube 12 444718 4 Locknut 5 16 Center 13 400202 2 Screw 5 16 18 x 3 Hex Head 14 142143 7 2 Clamp Front 1...

Page 100: ...76 1 2 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 14 14 15 16 17 18 19 20 TURFCAT T628D 22 1 Pump Hydraulics Serial No All...

Page 101: ...18 7 1 Bracket Filter 9 548604 3 Screw 5 16 18 x 3 4 Whizlock 10 450192 3 Screw M8 1 25 x 25 mm Hex Head 11 446136 3 Lockwasher 5 16 Heavy 12 2198202 1 Inlet Manifold 13 830930 3 Clamp 1 2 to 1 1 4 Ho...

Page 102: ...ting 8 ORFS x 10 ORB 90 339910 1 O Ring 8 ORFS 339899 1 O Ring 10 ORB 2 2692223 09 1 Hose Front Wheel Motor 3 2692223 06 3 Hose Front Wheel Motor 4 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O...

Page 103: ...S x 6 ORB Tee 339909 2 O Ring 6 ORFS 339897 1 O Ring 6 ORB 2 2692217 16 1 Cutting Unit Motor Drain Connect to cutting unit motor 3 2692250 01 1 Hose Motor Case Drain 4 830930 1 Clamp 1 2 to 1 1 4 Hose...

Page 104: ...80 1 4WD Drain Hydraulics 2 2 3 4 4 4 5 5 6 7 8 9 10 10 11 11 11 11 12 12 13 13 13 13 14 15 16 17 18 19 20 21 22 23 24 TURFCAT T628D 25 1 4WD Hydraulics Serial No All...

Page 105: ...RFS 90 Bulkhead 339910 2 O Ring 8 ORFS 11 339962 1 Locknut Bulkhead 12 2692299 01 4 Hose Rear Wheel Motor 13 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O Ring 8 ORFS 339898 1 O Ring 8 ORB 14 26...

Page 106: ...rt From Gear Pump To Steering Cylinder Aux In Out LT RT A B A B A B 1 2 3 4 5 5 5 6 6 18 6 6 7 8 9 10 11 12 13 14 15 16 17 2WD Units 4WD Units TURFCAT T628D 26 1 Steering and Lift Hydraulics Serial No...

Page 107: ...FS 339897 1 O Ring 6 ORB 7 2198218 1 Tube Steering Cylinder 2WD Units Only 8 69068 06 1 Orifice Disk 9 158061 01 1 O Ring 6 ORFS 10 2692247 01 1 Hose Steering Valve to Lift Valve Power Steering Valve...

Page 108: ...inder Item 4 To Steering Cylinder Item 3 A B A B A B 1 2 3 4 5 5 5 6 6 18 6 6 7 8 9 10 11 12 13 14 15 16 17 2WD Units 4WD Units R L P T E TURFCAT T628D 26 2 Steering and Lift Hydraulics Serial No 6916...

Page 109: ...39897 1 O Ring 6 ORB 7 2198218 1 Tube Steering Cylinder 2WD Units Only 8 69068 06 1 Orifice Disk 9 158061 01 1 O Ring 6 ORFS 10 4249475 1 Hose Steering Valve to Lift Valve Steering Valve Port E 11 340...

Page 110: ...B A B 60 Rear Discharge 63 Side Discharge 72 Rear Discharge 72 Side Discharge 60 Flail 1 2 3 3 4 5 5 6 7 8 8 9 10 11 12 13 14 16 16 17 18 19 20 21 22 23 23 24 24 24 24 15 TURFCAT T628D 27 1 Deck Valv...

Page 111: ...st Fitting 15 2690016 01 1 Fitting 10 ORB x 3 4 Barbed 339899 1 O Ring 10 ORB 16 2692217 16 1 Hose Cutting Unit Motor Return See 24 1 or 25 1 17 2692295 02 2 Hose Deck Valve to Deck Motor 956023 60 Re...

Page 112: ...Valve Lift Cylinder Lift Valve 2WD Units 4WD Units Deck Valve Traction Pump Steering Cylinder Oil Cooler 4WD Units 1 1 1 2 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 TURFCAT T628D 28 1 Hydraulic Clamps Se...

Page 113: ...5 x 30 mm Hex Head 2WD Units Only 6 446136 1 Lockwasher 5 16 2WD Units Only 7 400120 1 Screw 1 4 20 x 2 Hex Head 4WD Units Only 8 452004 3 Flat Washer 1 4 4WD Units Only 9 445770 2 Nut 1 4 20 Hex Nylo...

Page 114: ...90 1 1 2 2 3 3 4 4 4 5 5 6 6 7 7 8 9 9 10 10 11 12 12 12 13 14 15 15 16 16 17 TURFCAT T628D 29 1 Deck Attachment Serial No 956023 All Serial No 956314 All Serial No 957233 All Serial No 957234 All...

Page 115: ...d 6 310711 2 Flat Washer 3 8 7 23009A 2 Spacer 8 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 9 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 10 366653 2 Spacer 11 445816 2 Nut 5 16 18 Nylock 12 2198162 2 Spring...

Page 116: ...RMATION 2000764 Height of Cut Chart LOW HIGH SPACERS CASTER MOUNT 2 1 3 6 5 4 DECK HANGER By Jacobsen A Textron Company 1 1 1 2 2 3 3 4 4 5 5 5 6 6 6 7 8 7 8 4164381 TURFCAT T628D 30 1 Deck Decals Sid...

Page 117: ...INFORMATION 2000764 Height of Cut Chart LOW HIGH SPACERS CASTER MOUNT 2 1 3 6 5 4 DECK HANGER By Jacobsen A Textron Company 1 1 1 2 2 3 3 4 4 5 5 5 6 6 6 7 8 7 8 TURFCAT T628D Item Part No Qty Descrip...

Page 118: ...te 63 Side Discharge Decks 2 2192672 7 1 Left Side Blet Cover Plate 72 Side Discharge Decks 3 2192720 7 1 Right Side Belt Cover Plate 63 Side Discharge Decks 3 2192673 7 1 Right Side Belt Cover Plate...

Page 119: ...ide Belt Cover Plate 60 Rear Discharge Decks 2 2192318 7 1 Left Side Blet Cover Plate 72 Rear Discharge Decks 3 2192335 7 1 Right Side Belt Cover Plate 60 Rear Discharge Decks 3 2192319 7 1 Right Side...

Page 120: ...3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 5 6 7 7 8 8 9 9 23 24 10 10 11 11 12 13 14 14 14 14 14 14 15 16 17 17 18 18 18 18 19 19 20 TURFCAT T628D 34 1 Push Arms Serial No 956023 All Serial No 956314 All Serial...

Page 121: ...Used on 72 Decks 13 2192724 7 1 Bracket Left Side Mount Brace Used on 60 Rear Discharge Decks 13 2192726 7 1 Bracket Left Side Mount Brace Used on 63 Side Discharge Decks 13 2192715 7 1 Bracket Left S...

Page 122: ...11 11 11 12 12 12 39 39 39 13 13 13 14 14 14 15 15 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 37 TURFCAT T628D 35 1 Deck Drive Serial No 956023 All Serial No 956314 Al...

Page 123: ...17 2720273 7 1 Belt Idler 18 65103A 1 Bearing Bushing 19 35027N 1 Grease Fitting 90 20 365409 1 Flat Washer 7 8 21 458040 1 Snap Ring 7 8 External 22 400442 1 Screw 1 2 20 x 1 1 2 Hex Head 23 446154...

Page 124: ...7 8 9 9 9 9 9 9 9 10 10 10 10 10 10 11 12 13 13 14 15 15 15 15 15 15 3 3 3 16 16 16 PRESSURE 00459 RETURN 00460 TURFCAT T628D 36 1 Deck Drive Serial No 956023 All Serial No 956314 All Serial No 95723...

Page 125: ...nt Left Side Motor Used on 72 Decks 8 2192770 7 1 Mount Right Side Motor Used on 60 Rear Discharge Decks 8 2192722 7 1 Mount Right Side Motor Used on 63 Side Discharge Decks 8 2192651 7 1 Mount Right...

Page 126: ...All Item Part No Qty Description Serial Numbers Notes 1 176098 7 1 Discharge Chute 63 Side Discharge Decks 1 146127 7 1 Discharge Chute 72 Side Discharge Decks 2 400188 2 Screw 5 16 18 x 1 Hex Head 3...

Page 127: ...ks 3 361619 4 Screw M10 1 5 x 25 mm Hex Head 72 Rear Discharge Decks 4 452008 6 Flat Washer 3 8 60 Rear Discharge Decks 4 452008 4 Flat Washer 3 8 72 Rear Discharge Decks 5 118107 1 Brush 72 Rear Disc...

Page 128: ...m Part No Qty Description Serial Numbers Notes 1 2721668 2 Caster Wheel Assemblies See 41 1 2 400330 8 Screw 7 16 14 x 3 4 Hex Head 3 446148 8 Lockwasher 7 16 4 46335 4 Shaft Roller 5 64139 08 6 Screw...

Page 129: ...ller 5 64139 08 6 Screw 5 16 18 x 3 4 Flange Head 6 2198153 7 Roller 3 Anti Scalp 60 Rear Discharge Decks 6 2198153 8 Roller 3 Anti Scalp 72 Rear Discharge Decks 7 64141 6 6 Nut 5 16 18 Whiz Lock Flan...

Page 130: ...2321 1 Support 2 48053 01 2 Bearing Flanged 3 471214 1 Grease Fitting Straight 4 2196167 7 1 Caster Yoke 5 4112921 1 Nut 5 8 11 Nylock 6 64123 212 1 Screw 5 8 11 x 6 Hex 4250770 1 Wheel and Tire Assem...

Page 131: ...on Serial Numbers Notes 1 N S 1 Main Case and Input Shaft See 43 1 2 N S 1 Valve Plate and Charge Pump See 44 1 3 N S 1 Gasket Valve Plate 4 N S 4 Screw 3 8 16 x 3 1 2 Socket Head 5 N S 2 Pin Alignmen...

Page 132: ...108 2 3 5 6 7 7 8 9 10 12 11 13 14 16 18 19 19 20 21 22 23 24 4 17 15 25 26 1 TURFCAT T628D 43 1 Main Case and Input Shaft Part Number 4215101 Continued Serial No All...

Page 133: ...335 1 Rotating Group Bearing Assembly 9 N S 1 Bearing Cylinder Hydrodynamic 10 N S 1 Pin Roll 11 N S 1 Ring Retainer 4119334 1 Rotating Group 12 N S 1 Retainer Shoe 13 N S 7 Assembly Piston and Shoe 1...

Page 134: ...110 2 2 3 3 5 6 7 7 8 9 11 10 12 13 15 17 28 29 18 19 19 20 23 24 25 26 4 4 16 14 21 22 22 27 1 TURFCAT T628D 44 1 Valve Plate and Charge Pump Part Number 4197203 Continued Serial No All...

Page 135: ...1 Bonnet Tow Valve 12 N S 1 O Ring 13 N S 1 Nut 3 8 24 Hex Jam 4215102 1 Gerotor and Coupling 14 N S 1 Coupling Gerotor 15 N S 1 Ring Retaining 16 N S 1 Assembly Gerotor Pump 17 N S 1 Key Gerotor Pum...

Page 136: ...Notes 1 178102 79 1 Refief Valve 3200 psi 178102 83 1 Seal Kit 2 178102 13 1 Relief Valve 300 psi 178102 83 1 Seal Kit 3 2721055 01 1 Check Valve 178102 83 1 Seal Kit 4 178102 14 1 Pilot Piston 5 178...

Page 137: ...8 1 Seal Kit 2 2721430 1 Cartridge 3 2721430 01 1 Check Valve 2721430 02 1 Seal Kit 4 2721430 03 4 Bolt 5 2721430 04 1 Plug 6 4114190 01 Wheel Motor Right Rear 64162 08 1 Key 5 16 x 1 Woodruff 148138...

Page 138: ...1 OFF NONE RUN B I GP B I GP START B I GP S R1 Bk Gn Gn Bn Wh Bk Bk Gn Rd Gn Rd Bk K1 K2 87A 87 30 86 85 87A 87 30 86 85 87A 87 30 86 85 87A 87 30 86 85 87A 87 30 86 85 K4 K3 K7 P H DBu Og Ye Og Pk L1...

Page 139: ...ssure Light M1 Not Shown 557888 Starter Motor Part of Engine R1 Not Shown 4177227 Glow Plugs Part of Engine R2 See 17 1 148270 Temperature Sender R3 See 19 1 2208073 Fuel Sender SW1 See 6 1 2810269 Ig...

Page 140: ...6 6 ci 070 3200 psi 300 psi 1 27 ci 11 9 ci 11 9 ci 11 9 ci 11 9 ci LF Wheel Motor LF Wheel Motor Flow Divider Valve RF Wheel Motor RF Wheel Motor 2WD Units 2WD Units with optional Differential Lock...

Page 141: ...ux Out P P PLT T T C C G G M1 M2 RT LT 6 6 ci 3200 psi 300 psi 1 27 ci 11 9 ci 8 6 ci 8 6 ci 11 9 ci RF Wheel Motor RR Wheel Motor Hot Oil Shuttle LF Wheel Motor LR Wheel Motor Deck Valve Oil Filter O...

Page 142: ...9 2000744 29 71 2000745 29 33 2000746 92 93 2000764 92 93 2000767 29 37 39 2182427 7 33 2188154 59 2188178 41 2192220 6 33 2192229 7 103 2192230 7 103 2192231 7 103 2192239 7 101 2192248 7 31 2192254...

Page 143: ...2721962 97 2721963 97 2721964 94 95 2721966 94 95 2721969 31 2721970 31 2721979 31 2722063 29 31 2722072 7 57 2722073 7 57 2722141 7 89 2722201 7 45 2722219 7 59 2722230 01 106 2722231 106 272228 03...

Page 144: ...111 4230540 111 4230560 111 4236020 49 4238983 111 4239123 29 37 39 4240902 71 4240903 71 4242522 49 4242523 49 4242525 49 4242526 49 4242527 49 4242528 49 4248151 75 4248190 75 4249470 75 4249471 85...

Page 145: ...2464 7A 99 64018 20 31 64025 35 47 57 64123 105 89 64123 114 103 64123 133 91 64123 212 106 64139 08 102 104 105 64139 14 91 97 64139 20 61 64141 4 91 64141 691 102 104 105 64151 8 39 64152 49 39 6416...

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