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The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,
this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs
not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main-
tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate
to contact Jackson.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of
component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate-
rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!)
or physically removed. Strainers are installed to help catch debris, but they do no good If they are clogged. Have operators reg-
ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once
severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with
a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from
the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will
effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg-
er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down
procedures as listed in this manual and contact Jackson.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is
going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your
dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem-
perature could be too low and you should discuss it with Jackson to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.
As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.
2. Ensure that all strainers are in place before operating the machine.
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.
4. Ensure that drains are closed/sealed before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks.
7. Ensure that glasses are placed upside down in the rack.
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.
9. Clean out the machine at the end of every workday as per the instructions in the manual.
10. Always contact Jackson whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

Whirl Wizard Technical Manual 7610-011-70-65

Issued: 08-20-2007  Revised: N/A

SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

9

Summary of Contents for Whirl Wizard

Page 1: ...INSTALLATION OPERATION TECHNICAL MANUAL FOR JACKSON MODEL WHIRL WIZARD www jacksonmsc com RECIRCULATING SOAK SINK CONVERSION August 20 2007 P N 7610 011 70 65 Revision D ...

Page 2: ...ion if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION ...

Page 3: ... PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE ...

Page 4: ...i REVISION PAGE REVISION DATE MADE BY APPLICABLE ECN DETAILS D 08 20 2007 MAW 7933 Updated weldment numbers for cover and box weldments Converted to centered layout ...

Page 5: ...e Phone No Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Fr...

Page 6: ... IV PARTS SECTION Installation Assembly 11 Main Assembly 12 V ELECTRICAL DIAGRAM 115 Volt 60 Hertz Single Phase 14 230 Volt 50 60 Hertz Single Phase 15 VI JACKSON MAINTENANCE REPAIR CENTERS Alabama to Florida 17 Florida to Maryland 18 Maryland to New York 19 New York to Pennsylvania 20 Rhode Island to Wisconsin 21 Wisconsin to Wyoming International 22 TABLE OF CONTENTS i ...

Page 7: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Page 8: ... water in the sink This constant action in conjunction with a low sudsing detergent loosens food soil A built in thermostatically controlled heating system maintains water temperature between 110 and 120 Farenheit The unit includes the following 1 For the 115 Volt unit one 1 horsepower pump motor with built in thermal overload protection For the 230 Volt unit a three quarter 3 4 horsepower motor w...

Page 9: ...Whirl Wizard Technical Manual 7610 011 70 65 Issued 08 20 2007 Revised N A SECTION 1 SPECIFICATION INFORMATION DIMENSIONS 3 ...

Page 10: ...4 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Page 11: ... fresh putty to the sink flange 5 Position the main flow chamber item 2 through the bottom of the sink From the bottom slip the rubber washer item 3 fiber washer item 4 back up flange item 5 and mounting flange item 6 on the main flow chamber 6 Once in position mount the jam spring item 7 on to the main flow chamber This will hold items 3 through 5 in place 7 Tighten the screws in item 6 until the...

Page 12: ...red for the NEMA 5 20P cord set and plug shipped with the machine CAUTION A NEMA 5 20R RECEPTACLE IS REQUIRED IF NOT AVAIL ABLE A QUALIFIED ELECTRICIAN SHOULD INSTALL THE CORRECT RECEPTACLE Whirl Wizard Technical Manual 7610 011 70 65 Issued 08 20 2007 Revised N A SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED 6 ...

Page 13: ... 6 Allow pots pans and utensils to soak for 15 to 20 minutes to soften and loosen soil CLEANING INSTRUCTIONS 1 Turn the power switch to the OFF position 2 Turn the ball valve to the open position and drain the sink 3 When the sink is empty remove the directional manifold rotate counter clockwise and clean 4 Re install the directional manifold into the main flow chamber CHANGING DIRECTION OF MACHIN...

Page 14: ...8 SECTION 3 PREVENTATIVE MAINTENANCE ...

Page 15: ... work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however may having nothing to do with the mach...

Page 16: ...10 SECTION 4 PARTS SECTION ...

Page 17: ...0 36 9 1 Tee 1 1 2 FNPT Brass 04730 011 70 39 10 2 Nipple Close 1 1 2 NPT Stainless Steel 04730 011 70 86 11 1 Ball Valve Assembly 05700 011 70 40 Ball Valve Only 04820 111 71 46 Handle Only 05700 021 84 75 12 1 Hose Barb 1 1 2 NPT x 1 1 2 PVC 04730 011 70 38 13 1 Hose 1 1 2 ID x 2 0 Long 05700 021 69 20 14 1 Hose 1 ID x 12 Long 05700 021 69 19 15 4 Hose Clamp 1 5 16 2 1 4 04730 719 01 37 Whirl Wi...

Page 18: ...4 01 00 10 1 Inlet Plumbing 05700 031 68 31 11 1 J Tube Outlet 05700 021 68 60 12 1 Suction Connector Tube 05700 011 70 33 13 1 Discharge Connector Tube 05700 011 70 34 14 4 Hose Clamp 2 04730 719 01 37 15 1 Heater Flexible 120 Volts 400 Watts 04540 021 70 21 16 1 Contactor Motor 05945 109 05 69 17 1 Power Switch 05930 011 82 72 18 1 Power Cord 06145 011 70 28 19 1 Decal Whirl Wizard Logo Left 099...

Page 19: ...13 SECTION 5 ELECTRICAL DIAGRAMS ...

Page 20: ...4 9905 011 70 30 SEQUENCE OF OPERATION 1 After the sink is filled with water power switch S1 is placed in the ON position 2 Motor contactor R1 is energized 3 Pump motor M1 starts 4 Heater element H1 is energized 5 Power light E1 is energized NOTE THE HEATER ELEMENT CONTAINS AN INTERNALLY MOUNTED THERMOSTAT TO REGULATE THE TEMPERA TURE OF THE ELEMENT ...

Page 21: ...15 9905 002 33 80 SEQUENCE OF OPERATION 1 After the sink is filled with water power switch S1 is placed in the ON position 2 Motor contactor R1 is energized 3 Pump motor M1 starts 4 Heater element H1 is energized 5 Power light E1 is energized NOTE THE HEATER ELEMENT CONTAINS AN INTERNALLY MOUNTED THERMOSTAT TO REGULATE THE TEMPERA TURE OF THE ELEMENT ...

Page 22: ...16 SECTION 6 JACKSON MAINTENANCE REPAIR CENTERS ...

Page 23: ...1414 FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWO...

Page 24: ...ANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KAN...

Page 25: ...00 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROU...

Page 26: ...ARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040...

Page 27: ...4 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS SVC 4874 S CATHE...

Page 28: ...3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 Whirl Wizard Technical Manual 7610 0...

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