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WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

WAREFORCE™ UH 30 CHEMICAL FEEDER PUMP ASSEMBLY

Page Created: 04-01-2011

Revised: 03-11-2013

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Complete Chemical Feeder Pump Assembly

05700-003-32-03

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Summary of Contents for WAREFORCE UH 30

Page 1: ...NICAL MANUAL INSTALLATION OPERATION TECHNICAL MANUAL ELECTRICALLY HEATED MODELS WAREFORCE UH 30 WAREFORCE UL 30 March 11 2013 P N 07610 003 67 21 Revision E Jackson WWS INC P O Box 1060 Hwy 25E Barbou...

Page 2: ...lease to production B 04 21 10 RLC 100420 1456 CW Corrected Wire Colors on WF UH30 Sche matic C 05 05 10 RLC 8157 Changed UH Peri pump assembly D 08 22 11 CW QOF 386 Made strip heater optional E 03 11...

Page 3: ...______________________________ Service Rep Name _________________________________ Phone number _____________________________________ Jackson WWS INC provides technical support for all of the dish mach...

Page 4: ...ical Feeder Pump Assembly Page 30 WAREFORCE UL 30 Chemical Feeder Pump Assembly Page 32 Chemical Feeder Pump Components Page 35 WAREFORCE UH 30 Plumbing Assemblies Page 36 WAREFORCE UL 30 Plumbing Ass...

Page 5: ...mbly Page 53 Vacuum Switch Assembly Installation Page 54 Electrical Diagrams and Schematics WAREFORCE UH 30 208 230 Volt 60 Hertz Single Phase Page 55 WAREFORCE UH 30 480 Volt 60 Hertz Three Phase Pag...

Page 6: ...late for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit...

Page 7: ...ors only Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jack son assumes incoming voltages will be either 208 230 or 460 volts Some of the heating ele...

Page 8: ...UH 30 UL30 Volts Ph Freq Wash Motor Amps Drive Motor Amps Wash Heater Amps FLA 208 1 60 2 69 A N A 39 42A 42 11 A 230 1 60 2 43 A N A 35 65 A 38 08 A 460 3 60 0 67 A N A 9 87 A 10 54 A WAREFORCE UH 30...

Page 9: ...1 4 6mm Wall Clearance C Door Open 24 3 16 615mm 33 5 16 846mm TOP FRONT LEGEND A Water Inlet 1 2 Female Pipe Thread 2 1 2 AFF Connect to a true 1 2 ID water line B Electrical Connection C Drain Conne...

Page 10: ...SH CLEARANCE LEGEND A Water Inlet 1 2 Female Pipe Thread 2 1 2 AFF Connect to a true 1 2 ID water line B Electrical Connection C Drain Connection 10 coiled drain hose Shipped inside machine Must be in...

Page 11: ...or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the incom...

Page 12: ...sure with FLOW pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the valve is opened during th...

Page 13: ...rmit efficient removal of the condensa tion exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Note any damage that is caused by steam and or moisture du...

Page 14: ...ner 2 Use the prime switches located on the control panel at the bottom of the unit to prime each pump The switches are clearly marked as to what chemical feeder pump they are assigned to 3 To prime t...

Page 15: ...link The PROGRAM light will illuminate To change the value of a parameter use the MOVE button to illuminate the light next to the time option time is measured in seconds In the time categories each se...

Page 16: ...N INSTRUCTIONS CONTINUED PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS CONTINUED WARE FORCE UH 30 WARE FORCE UL 30 PGM Not adjustable Rinse Aid E Rinse Fill F Detergent Sanitizer G Rinse Aid Dete...

Page 17: ...erating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of dr...

Page 18: ...lled These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dish machine However if the minimum requirements are not met the chances...

Page 19: ...there are no other leaks on the unit before proceeding any further The wash sump must be completely filled be fore operating the wash pump to prevent damage to the component Once the wash tub is fille...

Page 20: ...ONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clog...

Page 21: ...to have one shipped to you To proceed with the deliming operation fill the dish machine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water...

Page 22: ...fect the performance of your machine Hard water makes dish machines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the...

Page 23: ...es Reconnect or replace wires in motor 2 Defective manual wash switch Replace 3 Defective motor starting relay Replace Problem Motor operates on manual wash but not on automatic 1 Defective circuit in...

Page 24: ...n replacing electrical parts disconnect power at source circuit breaker Problem Rinse water not at required temperature range 1 Check that orange white wires are connected See note in installation ins...

Page 25: ...ctor 110V 1 per Avenger LT Asm 05945 109 05 69 Fused Universal Timer 05945 003 75 23 Contactor 240V 2 Per Avenger HT Asm 05945 002 74 20 Universal Timer 05945 003 33 09 Timer Mounting Bracket Avenger...

Page 26: ...003 75 23 05920 003 75 24 05999 003 75 81 5999 003 75 82 4 1 RELAY 05945 002 47 41 5 1 TERMINAL BOARD 05940 021 94 85 6 1 TRACK TERMINAL BLOCK 05700 003 37 49 7 1 FUSE HOLDER 05920 011 72 89 8 1 FUSE...

Page 27: ...49 5 1 LIGHT RED 05945 111 44 45 6 1 WINDOW PLUG 05975 003 31 72 7 1 SWITCH RINSE AID 05930 011 49 54 8 1 SWITCH DETERGENT 05930 011 49 54 9 1 LIGHT GREEN 05945 111 44 43 10 1 SWITCH ON OFF 05930 301...

Page 28: ...LIGHT RED 05945 111 44 45 5 1 LIGHT AMBER 05945 111 44 44 6 1 LIGHT GREEN 05945 111 44 43 7 1 2 COUNTER 115V SCREW 4 40 X 1 4 PHILLIPS PAN HEAD 05990 111 35 38 05305 002 32 38 8 1 SWITCH AUTO MANUAL...

Page 29: ...und Lug 05940 200 76 00 Screw 10 32 X 1 2 05305 011 39 36 Terminal block 2 Per 3 Per 480V 05940 500 02 19 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 Terminal Block Track 05700 000 43 60 D...

Page 30: ...nual 07610 003 67 21 WAREFORCE UH 30 CHEMICAL FEEDER PUMP ASSEMBLY Page Created 04 01 2011 Revised 03 11 2013 15 Complete Chemical Feeder Pump Assembly 05700 003 32 03 2 4 5 1 16 3 D C B A 12 6 7 8 9...

Page 31: ...2 Locknut 6 32 with Nylon Insert 05310 373 03 00 6 1 Red Tube 1 4 X 14 1 2 05700 003 33 59 7 1 Tube Tygoprene 3 16 X 8 05700 003 22 89 8 1 Red Tube 1 4 X 72 05700 003 33 58 9 1 Red Tube 1 4 X 120 0570...

Page 32: ...32 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UL 30 CHEMICAL FEEDER PUMP ASSEMBLY Page Created 04 01 2011 Revised 03 11 2013 5 2 19 3 4 11 6 16 15 14 12 18 13 17 10 1 7 8...

Page 33: ...20 111 35 14 6 1 Motor 14 RPM 115V 04320 111 35 13 7 2 Peri Pump Kit Black Roller 04320 002 87 63 8 3 Chemical Tube Stiffener 05700 002 66 49 9 1 Peri Pump Kit White Roller Not Shown 04320 002 83 90 1...

Page 34: ...FEEDER PUMP ASSEMBLY CONTINUED Page Created 04 01 2011 Revised 03 11 2013 Track Peripump 2 Per Assembly 05700 003 33 29 Bracket Track Mounting 05700 003 33 30 Screw 10 32 X 5 8 Truss Head 6 per Assem...

Page 35: ...eder Pump 04320 111 47 46 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump 04320 111 35 14 Motor 36 RPM 240V Detergent Sanitizer Feeder Pump 04320 111 47 47 Roller Black 04320 111 65 27 Roller White...

Page 36: ...0 003 32 17 Inlet Hook Up Plumbing 05700 003 33 99 Inlet Booster Plumbing 05700 003 33 97 Injector Hose 3 4 X 7 1 2 05700 003 33 49 Injector Hose Spring 05340 003 33 50 Clamp Pipe 2 per assembly 05700...

Page 37: ...37 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UL 30 PLUMBING ASSEMBLIES Page Created 04 06 2011 Revised 03 11 2013...

Page 38: ...s below the plunger Diaphragm Retainer Screen Retainer Valve Body Cap Screw Data Plate Cap Cap Retainer O Ring Plunger Body Components of Repair Kit 06401 003 06 23 Complete Vacuum Breaker Assembly 1...

Page 39: ...evised 03 11 2013 1A For the Avenger LT replace Item one below with this manifold 16 16 17 18 Area within this box is an overview of the Avenger LT wash manifold assembly 1 2 3 4 4 5 4 6 4 7 8 9 9 10...

Page 40: ...P 05700 001 22 92 7 1 GASKET SUCTION ADAPTOR 05330 003 32 82 8 1 2 2 CASTING SUCTION ADAPTOR WASHER S S 1 4 20 I D LOCKNUT 1 4 20 S S 09515 031 39 86 05311 174 01 00 05310 374 01 00 9 3 CLAMP 3 16 TO...

Page 41: ...r 3 8 2 per 05311 276 01 00 Nut Hex 3 8 16 2 per 05310 276 01 00 Case Capscrew 05305 002 81 88 Shim Kit 05700 002 82 58 Motor Only 208 230V 60 HZ 06105 002 79 61 Motor Only 460V 60 HZ 06105 003 52 64...

Page 42: ...Arm 05700 031 38 30 O Ring Not Shown 05330 002 60 69 Washer Rinse Arm 05330 011 42 10 Bearing 03120 002 72 24 Bushing Rinse Head 05700 021 33 84 Ring Retaining 05340 112 01 11 Wash Arm Assembly 2 Per...

Page 43: ...230V 05700 003 31 94 Complete Rinse Tank Assembly AVENGER HT 480V 05700 003 37 78 Fitting 1 4 Imperial Brass 05310 924 02 05 Rinse Tank Weldment 05700 003 31 95 Heater 208 230 Volt 04540 111 43 21 480...

Page 44: ...E UL 30 OPTIONAL THERMOSTAT HEATER COMPONENTS Page Created 04 06 2011 Revised 03 11 2013 High Limit Thermostat 06685 003 46 77 Insulation Paper 1 8 04540 003 46 30 Heater Cover Plate 05700 003 46 37 H...

Page 45: ...45 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UH UL 30 DOOR ASSEMBLY Page Created 04 07 2011 Revised 03 11 2013 13 14 16 15 12 9 17 4 19 18 3 1 10 11 8 5 7 2 6...

Page 46: ...274 20 00 5 1 CHANNEL RIGHT SEAL 05700 003 33 19 6 1 CHANNEL LEFT SEAL 05700 003 33 20 7 1 CHANNEL TOP SEAL 05700 003 33 22 8 12 SCREW 10 32 X 1 2 PAN PHILLIPS HEAD 05305 011 44 52 9 1 BAFFLE DOOR 057...

Page 47: ...h Bracket 05700 003 31 43 Switch Mounting Plate Assembly 05700 003 33 54 Door Spring 05700 003 32 85 Hinge Stop Assembly Right Shown 05700 003 32 61 Left 05700 003 32 60 Hinge Stop Weldment Right Show...

Page 48: ...48 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 FRAME AND PANEL COMPONENTS Page Created 04 07 2011 Revised 03 11 2013...

Page 49: ...d 03 11 2013 Rail Right Rack 05700 031 37 88 Rail Left Rack 05700 031 37 89 Components secured with Locknut 1 4 20 S S Hex with Nylon insert 05310 374 01 00 Splash Shield 05700 003 33 51 Strainer Weld...

Page 50: ...ble and use the square mounting holes to line up the machine Re insert the adjustable feet through bottom of table top and tighten to lock machine to table 6 Stand Assembly 05700 003 34 24 Stand 05700...

Page 51: ...lled vertically The provided bracket is to be secured to the wall Observe proper inlet outlet water directions Flow directions are molded into the top of the head Line pressure should be released prio...

Page 52: ...TCH ON OFF 05930 301 49 00 10 2 SWITCH AUTO MANUAL 05930 011 49 55 11 1 FILL SOLENOID VALVE 1 2 004810 100 09 18 12 1 VACUUM BREAKER 04820 003 06 13 13 1 TIMER UNIVERSAL 05945 003 33 09 14 4 WASHER RI...

Page 53: ...231 X 394 LIQUID TIGHT 05975 011 49 03 4 2 SWITCH PRESSURE 06685 003 36 13 5 2 BRACKET PRESSURE SWITCH 05700 003 53 03 6 2 LOCKNUT 10 32 S S HEX WITH NYLON INSERT 05310 373 02 00 7 2 SCREW 10 32 X 3...

Page 54: ...54 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 VACUUM SWITCH ASSEMBLY INSTALLATION Page Created 04 11 2011 Revised 03 11 2013...

Page 55: ...55 Page Created 04 12 11 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UH 30 208 230 VOLT 60 HERTZ SINGLE PHASE...

Page 56: ...56 Page Created 04 12 11 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UH 30 480 VOLT 60 HERTZ THREE PHASE...

Page 57: ...57 Page Created 04 12 11 WAREFORCE UH UL 30 Technical Manual 07610 003 67 21 WAREFORCE UL 30 115 VOLT 60 HERTZ SINGLE PHASE...

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