Jackson TempStar Series Installation, Operation And Service Manual Download Page 7

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TABLE OF CONTENTS

GUIDES

Symbols ...................................................................................................................................... 1

Abbreviations & Acronyms .......................................................................................................... 1

SPECIFICATIONS

TempStar/LT/NB/S Dimensions

.................................................................................................. 2

VER Dimensions ........................................................................................................................

Table Dimensions .......................................................................................................................

Operating Parameters ................................................................................................................ 5

Electrical Requirements ............................................................................................................. 6

INSTALLATION

Installation Instructions ............................................................................................................... 8

Inspection ....................................................................................................................8

Unpacking....................................................................................................................8

Leveling .......................................................................................................................8

Plumbing......................................................................................................................8

Water Supply Connection ............................................................................................8

Steam Line Connection ...............................................................................................9

Pressure Regulator......................................................................................................9

Shock Absorber ...........................................................................................................9

Connecting the Drain Line ...........................................................................................9

Exhaust Fan Timer ......................................................................................................9

Chemical Connections...............................................................................................10

Plumbing Check ........................................................................................................10

Electrical Power Connections .................................................................................... 11

Motor Rotation ........................................................................................................... 11

Voltage Check ...........................................................................................................12

Surrounding Area ......................................................................................................12

Temperature Setpoints ..............................................................................................12

False Panel/Corner Install .........................................................................................12

OPERATION

Operating Instructions ..............................................................................................................

Preparation ................................................................................................................ 13

Power Up ................................................................................................................... 13

Filling the Wash Tub .................................................................................................. 13

Ware Preparation ...................................................................................................... 13

Daily Machine Preparation ........................................................................................ 13

Warm-Up Cycles ....................................................................................................... 14

Washing a Rack of Ware ........................................................................................... 14

Operational Inspection............................................................................................... 14

Shutdown & Cleaning ................................................................................................ 14

VER Coil Cleaning ..................................................................................................... 16

Summary of Contents for TempStar Series

Page 1: ...TEMPSTAR INSTALLATION OPERATION AND SERVICE MANUAL TempStar Manual 07610 003 61 42 V TEMPSTAR SERIES DOOR TYPE DISHMACHINES...

Page 2: ...led by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Jack...

Page 3: ...DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO U...

Page 4: ...ssemblies on pgs 4 36 and 38 Paragraph content was changed on pg 7 Changed the PSI flow on pg 15 M 3 2 15 KAP QOF 386 Updated wire colors on schematic pgs 49 50 51 52 and 53 N 4 6 15 KAP N A Inserted...

Page 5: ...ated Delime Instructions and added instructions for low temp machine Added water level probe cleaning to the Shutdown and Cleaning section Updated to new manual format Audited and corrected all P Ns i...

Page 6: ...al support is available for service personnel only TempStar Door type dishmachine ENERGY STAR qualified electrically heated high temp hot water sanitizing with booster heater TempStar LT Door type dis...

Page 7: ...tion 9 Pressure Regulator 9 Shock Absorber 9 Connecting the Drain Line 9 Exhaust Fan Timer 9 Chemical Connections 10 Plumbing Check 10 Electrical Power Connections 11 Motor Rotation 11 Voltage Check 1...

Page 8: ...umbing NB 47 Plumbing Steam 48 Plumbing VER 50 Plumbing Options 51 Wash Rinse Assemblies 52 VER System 54 VER Door Interlock 56 VER Door Interlock Override 57 460 V Machine Transformer Mounting Box 58...

Page 9: ...nk ANSI American National Standards Institute Btu Hr British Thermal Units per Hour CFM Cubic Feet per Minute GHT Garden Hose Thread GPH Gallons per Hour GPM Gallons per Minute GPG Grains per Gallon H...

Page 10: ...A Water Inlet 1 2 NPT B Electrical Connection Point C Drain 1 1 2 NPT can be increased 2 using the machine s adjustable feet A B B C C C B U U D Optional Steam Connection 3 4 NPT D D SPECIFICATIONS T...

Page 11: ...56mm 131 4 335mm 43 4 120mm 3 79mm 151 2 394mm 60 1527mm C A B C A LEGEND A Drain 1 1 2 NPT B Water Inlet 3 4 NPT C Electrical Connection Point 51 4 134mm 4 102mm MINIMUM 307 8 785mm 251 4 641mm 32 81...

Page 12: ...from wall to right rack rail Control Panel 1 1 4 32 mm 1 3 8 35 mm 20 1 2 521 mm OPENING 30 762 mm 8 7 16 214 mm 20 1 2 521 mm OPENING 4 102 mm MIN ALIGN WITH TABLE DISTANCE CAN VARY Distance from wa...

Page 13: ...Inlet Water Temperature 12 kW Rinse Heater F C 140 60 14 kW Rinse Heater F C 110 44 VER F C 40 90 4 4 32 2 Flow Pressure PSI 10 2 Water Line Size 1 2 Water Line Size VER 3 4 Drain Line Size 1 1 2 LT...

Page 14: ...tice Volts Phase Freq Wash Motor Wash Heater Rinse Heater Total Load MCA MOP 208 1 60 Hz 5 0 A 19 7 A 50 6 A 75 3 A 76 6 A 80 0 A 230 1 60 Hz 5 0 A 21 8 A 55 9 A 82 7 A 84 0 A 90 0 A 208 3 60 Hz 5 0 A...

Page 15: ...OP 208 1 60 Hz 5 0 A 19 7 A N A 24 7 A 26 0 A 30 0 A 230 1 60 Hz 5 0 A 21 8 A N A 26 8 A 28 1 A 30 0 A 208 3 60 Hz 5 0 A 11 4 A N A 16 4 A 17 7 A 20 0 A 230 3 60 Hz 5 0 A 12 6 A N A 17 6 A 18 9 A 20 0...

Page 16: ...o back before making any connections Plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line i...

Page 17: ...ervices are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle The manufacturer also recommends the installation of a shock absorber in the incoming w...

Page 18: ...rinse injector and replacing it with the appropriate dispensing equipment See Plumbing VER page for a depiction of the VER rinse injector Sanitizer LT Only Rinse aid Using deionized water or other agg...

Page 19: ...es can cause damage to the machine and or electrical infrastructure Click here for a wiring guide On 3 Phase machines only correct pump motor rotation must be verified before the machine is operated F...

Page 20: ...eratures that can exceed those generated by a residential machine Surrounding countertops cabinets flooring mate rial and subflooring material must be designed and or selected with these higher temper...

Page 21: ...ub is filled the machine is ready for operation Proper ware preparation will help ensure good results and fewer re washes If not prepared properly ware might not come out clean and the efficiency of t...

Page 22: ...ne Close the door and the machine will start automatically Once the cycle is complete open the door and remove the rack of clean ware Replace with a rack of soiled ware and close the door Repeat this...

Page 23: ...emove the sump strainer and scrap screen 5 Use a hand scraper to scrape foodsoil into a trash basket 6 Rinse with pre rinse hose and replace 7 Remove all wash and rinse arms 8 Remove the end caps from...

Page 24: ...een tightened 13 Spray or wipe out interior of the machine 14 Replace wash and rinse arms 15 Ensure sump strainer and scrap screen are clean and securely in place 16 Use stainless steel polish to clea...

Page 25: ...chine only Discuss this option with a qualified water treatment specialist 4 Machine operators should be properly trained on how much detergent is to be used per cycle Meet with a water treatment spec...

Page 26: ...ded by the chemical supplier 6 Flip the mode switch to AUTO to shut the machine off 7 Open the door and step away for five minutes 8 Inspect the inside of the machine If the machine is not delimed run...

Page 27: ...ll strainers are clean and securely in place before operating the machine When cleaning out strainers do NOT beat them on waste cans Wipe out strainers with a rag and rinse with water if necessary Use...

Page 28: ...ash cycle 1 Machine is in Delime mode 2 Timer motor is faulty 3 Cam timer jammed by obstruction 1 Flip mode switch to AUTO 2 Verify the timer is rotating If not verify the motor is receiving power If...

Page 29: ...e obstruction 3 Adjust the frame to accommodate the door panels Water leaks at the wash pump 1 Wash pump seal defective 2 Petcock or pump drain if equipped not shut tight 3 Loose hoses hose clamps on...

Page 30: ...07610 003 61 42 V 22 17 18 6 20 8 2 7 6 6 5 32 16 6 6 23 24 4 4 6 6 31 37 39 43 CONTROL BOX PARTS...

Page 31: ...23 07610 003 61 42 V CONTROL BOX PARTS 10 9 13 14 15 12 11 27 41 42 40 25 21 21 21 22 22...

Page 32: ...DISPENSER CONNECTION DETERGENT DISPENSER CONNECTION LIVE WHEN MACHINE POWER SWITCH IS ON LIVE WHEN RINSE VALVE IS OPEN LIVE WHEN WASH PUMP MOTOR IS ON L1 OUT L2 OUT FUSE 3 AMP SLOW ACTING L1 OUT L2 OU...

Page 33: ...Light Yellow 05945 111 44 44 14 1 Decal Wash 150 F Min 09905 002 97 61 15 1 Decal Rinse 180 F Min 09905 002 97 62 16 1 Ground Lug 05940 200 76 00 17 1 Bracket Liquid Level Control Board 05700 002 13...

Page 34: ...02 00 39 4 Screw 10 32 x 1 05305 002 19 42 40 1 Switch Rotary Selector 05930 003 97 61 41 1 Switch Operation 05930 301 53 00 42 1 Switch Power 05930 011 49 55 43 1 Exhaust Fan Timer One Shot 05945 004...

Page 35: ...02 29 79 1 Hood Weldment Tempstar VER 05700 004 19 85 1 Hood Weldment Tempstar S 05700 002 41 36 2 2 Hood Support 05700 002 78 99 3 6 Bolt 1 4 20 x 1 2 05305 274 21 00 4 6 Washer Flat SS 1 4 20 05311...

Page 36: ...07610 003 61 42 V 28 DOOR ARM PARTS 14 11 12 10 1 2 3 4 5 6 7 8 16 15 18 24 18 17 11 12 19 20 11 12 19 22 18 23 26 26 3c 3d 3d 3a 3e 3b 30 29...

Page 37: ...rm 05700 011 90 99 10 2 Screw 1 4 20 x 1 1 2 05305 274 23 00 11 4 Washer 1 4 05311 174 01 00 12 4 Locknut 1 4 20 Hex with Nylon Insert Low Profile 05310 374 02 00 13 2 Sleeve Cantilever Arm 05700 000...

Page 38: ...Left Side 05700 002 29 86 1 Door Only Left Side VER 05700 004 24 34 25 1 Door Connecting Plate Not Shown 05700 002 20 78 26 2 Bracket Cantilever Arm Support 09515 003 15 64 27 1 Wear Button 1 2 Dia UH...

Page 39: ...31 07610 003 61 42 V TUB PARTS 12 11 10 13 15 11 14 34 37 36 33 26 35 31 30 29 27 28 24 25 22 23 21 4 20 19 18 16 16 17 3 1 2 3 5 6 7 9 38 32 8 19b 19c 19a...

Page 40: ...700 002 91 55 13b 1 Ball Stop Lift Not Shown 05700 002 91 54 14 1 Overflow Support Bracket 05700 001 27 55 14a 1 Shim Overflow Support Not Shown 05700 002 96 48 15 1 O ring 05330 400 05 00 16 2 Clamp...

Page 41: ...er Wash Heater 05700 031 47 57 31 1 Decal Warning Disconnect Power 09905 004 08 16 32 1 Harness 5 Connector 05700 004 23 78 33 1 Thermostat Mounting Bracket 05700 004 22 17 34 1 Wash Heater Gasket 053...

Page 42: ...07610 003 61 42 V 34 12 11 10 13 15 11 14 29 27 28 25 22 23 21 4 20 19 18 16 16 17 3 1 2 3 5 6 7 9 30 24 26 32 33 31 35 34 8 STEAM TUB PARTS 19b 19c 19a...

Page 43: ...0 001 25 69 13a 1 Support Ball Stop Lift Not Shown 05700 002 91 55 13b 1 Ball Stop Lift Not Shown 05700 002 91 54 14 1 Overflow Support Bracket 05700 001 27 55 14a 1 Shim Overflow Support Not Shown 05...

Page 44: ...isconnect Power 09905 004 08 16 29 2 Locknut 10 24 with Nylon Insert 05310 373 01 00 30 1 Steam Coil 05700 031 41 37 31 1 Probe Thermistor 4 06685 004 17 26 32 1 Thermostat Mounting Bracket 05700 004...

Page 45: ...RT NUMBER 1 4 Bolt 1 4 20 x 1 2 05305 274 02 00 2 4 Locknut 1 4 20 Hex with Nylon Insert 05310 374 02 00 3 1 Front Panel 05700 002 36 65 4 1 Frame 05700 031 48 01 5 4 Bullet Foot 05340 108 01 03 6 4 F...

Page 46: ...et High limit Thermostat 05700 004 36 84 12 2 Nut 1 4 20 05310 004 23 96 13 4 Washer 1 4 20 05311 174 01 00 14 4 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 15 1 Clamp Wire 1 8 P clip 05975 6...

Page 47: ...00 7 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 8 4 Washer 1 4 Flat 05311 174 01 00 9 1 Thermostat Rinse 05930 510 03 79 1 Kit Rinse Thermostat Replacement 06401 011 66 55 10 6 Washer 5 16 053...

Page 48: ...tand C Steam Coil Support 05700 002 08 52 3 1 Stand D Steam Coil Support 05700 002 08 53 4 4 Gasket Steam Coil 05700 001 17 86 5 2 Washer Steam Coil 05700 001 17 87 6 2 Adapter Steam Coil Nut 05310 01...

Page 49: ...ou are servicing please refer to the following table When servicing a wash motor it is important to refer to the wiring schematic found on the motor to ensure the motor is wired correctly Different ma...

Page 50: ...86 1 Impeller Assembly 460 V 05700 002 06 19 5 1 Shim Kit 208 230 V 05700 002 82 58 1 Shaft Adapter 460 V 05700 011 95 19 6 1 Pump Casing 208 230 V 05700 002 85 01 1 Pump Casing 460 V 05700 002 06 20...

Page 51: ...0 60 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Volts Hz Phase Wash Heater 208 50 1 04540 121 47 39 208 50 3 04540 121 47 39 208 60 1 04540 121 47 39 208 60 3 04540 121 47 39 230 50 1 04540 121...

Page 52: ...47 39 04540 003 58 27 04540 003 58 28 230 60 1 04540 121 47 39 04540 003 58 27 04540 003 58 28 230 60 3 04540 121 47 39 04540 003 58 27 04540 003 58 28 PARTS HEATERS TempStar with Round Flanged Rinse...

Page 53: ...s strongly recommended that thread tape used in conservative amounts be applied to threads when joining components together Do not use thread sealing compounds sometimes referred to as pipe dope Compo...

Page 54: ...1 Casting 1 2 Flanged Coupling 05700 004 47 97 5 1 1 Rinse Injector Gasket Rinse Injector Not Shown 05700 002 56 75 05330 111 42 81 6 3 Washer 1 4 20 Hex with Nylon Insert 05311 174 01 00 7 3 Locknut...

Page 55: ...3 3 1 Y Strainer 1 2 04730 217 01 10 4 1 Ball Valve Bronze 1 4 04810 011 72 67 5 1 Adapter 1 2 04730 401 03 01 6 1 Pressure Gauge 0 100 PSI 06685 111 88 34 7 1 Valve Solenoid 1 2 208 240 V 04810 003 7...

Page 56: ...damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely affect the performance of the machine It is strongly recommended that thread tape...

Page 57: ...lack Iron 04730 906 10 34 4 4 Nipple Close 3 4 Black Iron 04730 907 01 00 5 1 Gate Valve 3 4 04820 100 19 00 6 1 Y Strainer 3 4 Black Iron 04730 217 01 32 7 1 Bracket Steam Plumbing Support 05700 002...

Page 58: ...04730 011 42 96 6 1 Tee 1 2 x 1 2 x 1 4 04730 002 22 56 7 1 Fitting 1 4 Barb x 1 4 Swivel 04730 011 95 41 8 1 Nipple 1 2 x 1 4 Brass Low PSI 05700 004 53 43 9 1 Tee 1 2 Brass 04730 211 27 00 10 1 Nip...

Page 59: ...ll Valve 1 4 Bronze 04810 011 72 67 Water Pressure Regulator 1 2 04820 100 04 07 Water Pressure Regulator 3 4 VER 06685 011 58 22 Tee Brass 1 2 x 1 2 x 1 4 04730 411 25 01 Adapter 1 2 04730 011 59 53...

Page 60: ...07610 003 61 42 V 52 PARTS WASH RINSE ASSEMBLIES 10 17 14 13 12 11 10 10 10 9 16 15 5 7 7 6 10 18 3 2 6 8 9 16 3 1 1 4 2 9 16 FINAL RINSE ARMS MANIFOLD WASH ARMS MANIFOLD 19...

Page 61: ...05700 011 34 63 7 1 Tube Wash Manifold 05700 131 15 07 8 2 Gasket Manifold 05700 111 35 03 9 1 Wash Arm 05700 004 13 13 10 5 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 11 2 Clip Retaining Ri...

Page 62: ...07610 003 61 42 V 54 PARTS VER SYSTEM 18 24 23 12 11 16 17 14 21 22 20 19 27 28 29...

Page 63: ...w 1 2 90 degree Street Brass 04730 206 08 00 13 1 Bracket Vacuum Breaker 05700 004 18 91 14 1 Shroud Heat Exchanger 05700 004 18 92 15 6 Locknut 10 24 Hex with Nylon Insert 05310 373 01 00 16 6 Washer...

Page 64: ...ring Compression 05935 004 24 10 6 1 Base Door Interlock Box 05700 004 24 25 7 8 Screw 3 8 Pan Head 05305 171 02 00 8 8 Washer Flat 05311 173 02 00 9 2 Locknut 1 4 20 05310 374 01 00 10 2 Washer 1 4 2...

Page 65: ...ption These instructions should only be used if the door interlock fails to unlatch and the doors won t open 1 Turn machine off by flipping the power switch to OFF 2 If this doesn t disengage the inte...

Page 66: ...NE TRANSFORMER MOUNTING BOX 460 V Transformer 05950 111 65 93 2 A Circuit Breaker 05925 111 64 18 Transformer Mounting Box 05700 002 10 01 Transformer Mounting Box Top Not Shown 05700 000 78 53 Transf...

Page 67: ...06401 004 03 23 Door Magnet Cover Kit 06401 004 07 73 Drain Water Tempering Kit 06401 004 07 86 Exhaust Fan Contactor Kit 05700 004 35 35 False Panel Kit 05700 002 75 59 Phase Conversion Kit 06401 00...

Page 68: ...07610 003 61 42 V 60 SCHEMATICS TEMPSTAR VER 208 230 V NEW RINSE TANK...

Page 69: ...61 07610 003 61 42 V SCHEMATICS TEMPSTAR VER 460 V NEW RINSE TANK...

Page 70: ...07610 003 61 42 V 62 SCHEMATICS TEMPSTAR VER 208 230 V OLD RINSE TANK...

Page 71: ...63 07610 003 61 42 V SCHEMATICS TEMPSTAR VER 460 V OLD RINSE TANK...

Page 72: ...07610 003 61 42 V 64 SCHEMATICS NB 208 230 V...

Page 73: ...65 07610 003 61 42 V SCHEMATICS NB 460 V...

Page 74: ...07610 003 61 42 V 66 SCHEMATICS STEAM 208 230 V...

Page 75: ...67 07610 003 61 42 V SCHEMATICS SDI OPTIONS...

Page 76: ...TempStar Manual 07610 003 61 42 V Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com...

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