Jackson DynaTemp NB Service Manual Download Page 1

DYNA

TEMP

®

INSTALLATION, OPERATION,

AND SERVICE MANUAL

DynaTemp

®

 Manual • Rev A • 07610-004-29-29 • Issued: 07-27-2016 • Revised: N/A

DYNATEMP

® 

SERIES DOOR-TYPE DISHMACHINES

Summary of Contents for DynaTemp NB

Page 1: ...DYNATEMP INSTALLATION OPERATION AND SERVICE MANUAL DynaTemp Manual Rev A 07610 004 29 29 Issued 07 27 2016 Revised N A DYNATEMP SERIES DOOR TYPE DISHMACHINES...

Page 2: ......

Page 3: ...mproper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two ho...

Page 4: ...i Revision Letter Revision Date Made by Applicable ECNs Details A 07 27 16 JH N A Initial release of the manual REVISION HISTORY...

Page 5: ...ou call so that our staff can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is availa...

Page 6: ...G 17 FAULT CODES 19 COMMON PROBLEMS 22 DRAWING PARTS SECTION CONTROL BOX ASSEMBLY 24 HOOD ASSEMBLY 25 CANTILEVER ARM ASSEMBLY 26 TUB ASSEMBLY 28 STEAM TUB ASSEMBLY 30 STEAM COIL ASSEMBLY 32 FRAME ASSE...

Page 7: ...WARNING NOTICE risk of injury to personnel risk of damage to equipment risk of electrical shock lockout electrical power reference data plate important note i ABBREVIATIONS ACRONYMS ANSI American Nat...

Page 8: ...CIFICATIONS DYNATEMP MACHINE DIMENSIONS LEGEND A DRAIN 1 1 2 B WATER INL C ELECTRICA All vertical dim adjustable bull 61 1549 40mm 41 1 2 1054 10mm 14 1 2 368 30mm 9 11 16 246 06mm 10 1 8 257 18mm C B...

Page 9: ...2 1 2 6 4 cm 4 10 2 cm MINIMUM 4 10 2 cm MINIMUM 2 1 2 6 4 cm 3 4 1 9 cm 20 1 2 52 1 cm 1 1 2 3 81 cm ROLL TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS CORNER INSTALLATION 4 10 2 cm MIN...

Page 10: ...s applicable Wash Motor HP 1 Wash Heater kW 5 4 Rinse Heater kW 14 OPERATING CAPACITIES SPECIFICATIONS WATER REQUIREMENTS DynaTemp Wash Temperature Minimum 150 F 66 C Rinse Temperature Minimum 180 F 8...

Page 11: ...the full amperage load of the machine 2 Typical fixed trip circuit breaker sizes as listed in the NEC Latest Edition 208 3 50 12 kW 240 V 45 A 60 A 208 3 50 14 kW 240 V 49 A 70 A 230 3 50 12 kW 240 V...

Page 12: ...N A 21 A 30 A 380 3 50 N A 10 A 15 A 415 3 50 N A 10 A 15 A 440 3 50 N A 8 A 15 A 208 1 60 N A 26 A 35 A 230 1 60 N A 28 A 35 A 208 1 60 N A 26 A 35 A 230 1 60 N A 28 A 35 A 208 3 60 N A 18 A 25 A 23...

Page 13: ...is level from side to side and front to back before making any connections Plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for e...

Page 14: ...options Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line...

Page 15: ...inals as they are marked on the terminal block 5 Install the grounding wire into the lug provided 6 Tighten the connections NOTE It is recommended that DE OX or similar anti oxidation agent be used on...

Page 16: ...it turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified Press the Power Button and the display will co...

Page 17: ...m and to verify that the unit is operating correctly To cycle the machine 1 Ensure that the power is on and that the tub has filled to the correct level 2 Lift the door and then close it The cycle lig...

Page 18: ...turn the unit off by pressing the Power Button 3 Open the door 4 Remove and clean the pan strainers and set aside 5 Pull the drain handle to the open position and allow the water to drain WARNING The...

Page 19: ...nozzles with a brush and flush with fresh water 9 Wipe the inside of the unit out removing all soil and scraps 10 Reassemble the wash and rinse arms 11 Replace the wash and rinse arms in the unit Ensu...

Page 20: ...reatment unit for the water going to the dishmachine only Discuss this option with a qualified water treatment specialist 4 Dishmachine operators should be properly trained on how much detergent is to...

Page 21: ...level is above standpipe Add deliming solution per the solution manufacturer s recommendation the water capacity of the tank can be verified on the specification page of this manual 4 Close the door...

Page 22: ...eral seconds followed by a power on condition HEATING CYCLE 1 160 F READY CYCLE 1 125 F OPERATIONAL MESSAGES Power Button Delime Button Cycle Light Cycle Buttons DISPLAY INDICATOR Check for open door...

Page 23: ...hy your water temperature could be too low 2 Ensure that all strainers are clean and secruely in place before operating the machine When cleaning out strainers do NOT beat them on waste cans Wipe out...

Page 24: ...h red dots There is a full size display template at the end of the manual to help locate the programming buttons Factory Setup Model Selection 1 Press and hold the I and III Buttons until Program star...

Page 25: ...The display will then change to Version and show the firmware versions of the IO module and UI boards 3 Use the Up arrow Button to cycle through the categories will be flashing Language Wash Offset T...

Page 26: ...1 2 k resistor for T3 and verify that booster heater turns off If not replace IO module 3 Verify that the booster probe resistance is correct with respect to temperature See Table 1 If not replace T3...

Page 27: ...espect to tem perature See Table 1 If not replace T1 F8 No water in wash tank Check inlet water and door 1 Malfunction of fill solenoid or fill relay 2 Door is open which inhibits fill mode 3 Faulty d...

Page 28: ...l a click is heard 2 Inspect for broken wire or unseated terminal by gently pulling on each wire at each end of the cable Reseat any loose terminals by inserting it fully into the housing using long n...

Page 29: ...energized verify continuity across poles if contacts are open then replace the contactor Dishmachine continuously washes 1 Machine is in Delime mode which will be indicated in the display 2 Timer Modu...

Page 30: ...o replace it Doors will not close completely 1 Improper spring tension 2 Obstruction in door roller channel 1 Adjust spring tension to desired stiffness by loosening not removing spring bolt nuts near...

Page 31: ...Fitting 05975 011 65 51 5 2 Fitting 3 4 90 Twist HFC 05975 004 19 42 6 1 Fuse Holder 6 Pole 05920 002 42 13 7 1 Fitting 05975 011 59 50 8 2 Contactor 4 Pole 05945 109 01 69 9 12 Screw 10 32 x 1 2 0530...

Page 32: ...TS 2 1 3 4 ITEM QTY DESCRIPTION PART NUMBER 1 1 Hood 05700 004 20 68 2 4 Pin Clevis 5 16 x 1 1 4 05315 004 07 24 3 2 Roller Bottom Hood Lateral 09330 004 07 30 4 2 Roller Bottom Rear 09330 004 07 29 1...

Page 33: ...26 07610 004 29 29 A CANTILEVER ARM ASSEMBLY PARTS 14 9 10 1 2 3 4 5 6 7 8 16 15 18 17 11 12 3d 3c 3b 3a 3e 13 19 9 Yoke Assembly Item 3 Expanded View...

Page 34: ...2 Bushing Door Pivot Inner 09330 004 25 63 6 2 Bolt Hex 3 8 16 x 1 1 4 05305 276 10 00 7 2 Spring Link 05700 004 26 81 8 2 Spring Pin 1 4 DIA x 1 1 4 Long 05315 407 06 00 9 6 Nut Hex 3 8 16 S S 05310...

Page 35: ...28 07610 004 29 29 A TUB ASSEMBLY PARTS 12 11 10 13 14 20 21 4 19 18 17 15 16 1 2 3 5 6 7 8 9...

Page 36: ...Bracket 05700 004 26 24 9 1 Standpipe 05700 001 25 69 10 1 Suction Strainer 05700 001 22 23 11 1 Standpipe Lift Handle 05700 004 26 23 12 1 Standpipe Support 05700 001 27 55 13 1 Suction Strainer Brac...

Page 37: ...30 07610 004 29 29 A STEAM TUB ASSEMBLY PARTS 12 11 14 20 21 4 19 18 17 16 1 2 3 5 7 8 9 6 13 15 10...

Page 38: ...Standpipe Bracket 05700 004 26 24 9 1 Standpipe 05700 001 25 69 10 1 Suction Strainer 05700 001 22 23 11 1 Standpipe Lift Handle 05700 004 26 23 12 1 Standpipe Support 05700 001 27 55 13 1 Suction St...

Page 39: ...ment 05700 021 41 38 2 1 Stand C Steam Coil Support 05700 002 08 52 3 1 Stand D Steam Coil Support 05700 002 08 53 4 4 Gasket Steam Coil 05700 001 17 86 5 2 Washer Steam Coil 05700 001 17 87 6 2 Adapt...

Page 40: ...ART NUMBER 1 1 Panel Right 05700 004 20 80 2 1 Panel Front 05700 004 10 02 3 1 Panel Control 05700 004 27 88 4 4 Bullet Foot 05340 004 14 99 5 1 Panel Left 05700 004 20 83 1 2 3 4 5 Punch outs are pro...

Page 41: ...0 4 1 Decal Warning Disconnect Power 09905 100 75 93 5 1 Booster Tank Cover Weldment 05700 001 29 30 6 6 Nut Hex 5 16 18 05310 275 01 00 7 6 Washer 5 16 I D 05311 175 01 00 8 1 Gasket Rinse Heater 053...

Page 42: ...35 07610 004 29 29 A PARTS INCOMING OUTLET PLUMBING ASSEMBLY 16 15 11 12 13 10 9 8 7 5 4 3 2 1 17 18 1 6 14 5 4 2 5 9 7 16 19 20 21 23 12 5 24 1 Goes to bottom connection on booster 7 22 25...

Page 43: ...18 1 Injector Rinse Manifold 09515 004 22 73 19 2 Screw 1 4 20 x 1 05305 011 81 58 20 1 Gasket Rinse Manifold 05330 003 75 91 21 1 Fitting Thermostat Brass 05700 011 73 73 22 1 Probe Thermister 06685...

Page 44: ...37 07610 004 29 29 A PARTS DYNATEMP NB INLET PLUMBING 16 15 11 12 13 10 9 8 7 4 3 2 1 17 9 1 6 14 5 19 20 21 22 3 2 6 8 2 5 18...

Page 45: ...73 16 1 Gasket Rinse Manifold 05330 003 75 91 17 1 Probe Fitting 05310 924 02 05 18 1 Probe Thermister 06685 004 17 26 19 1 Plug 04730 209 01 00 20 1 Solenoid Valve 3 4 04810 100 03 18 21 1 Nipple 1 2...

Page 46: ...PART NUMBER Complete Assembly 05700 002 01 55 1 1 Union 3 4 NPT Black Iron 04730 912 01 00 2 1 Bushing Reducing 3 4 to 1 2 04730 911 02 34 3 2 Elbow 3 4 90 Street 04730 011 87 37 4 1 Nipple Close 3 4...

Page 47: ...912 01 01 3 1 Elbow 90B 3 4 NPT Black Iron 04730 906 10 34 4 4 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 5 1 Gate Valve 3 4 NPT 04820 100 19 00 6 1 Y Strainer 3 4 NPT Black Iron 04730 217 01 32...

Page 48: ...06105 121 64 21 The DynaTemp models covered in this manual come supplied with various wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteris...

Page 49: ...42 07610 004 29 29 A ITEM QTY DESCRIPTION PART NUMBER 1 1 Motor 1HP 115 230V 60HZ 06105 004 24 80 1 1 Motor 2HP 480V 60HZ 3PH 06105 121 64 21 MOTOR PUMP ASSEMBLY PARTS 1...

Page 50: ...04540 002 43 09 04540 002 43 10 04540 002 77 24 DynaTemp 440 460 50 60 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Model Volts HZ PHASE Wash Heater DynaTemp NB 208 50 60 1 04540 121 47 39 DynaT...

Page 51: ...004 23 15 4 1 Soleniod Horizontal 1 Push 04820 004 24 11 5 1 Spring Comp 05935 004 24 10 6 1 W Base Door Interlock Box 05700 004 24 25 7 8 Screw 3 8 Pan Head 05305 171 02 00 8 8 Washer Flat 10 05311...

Page 52: ...LUMBING OPTIONS PRESSURE REGULATOR OPTION Water Arrestor 1 2 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Nipple 3 4 NPT Close Brass 04730 207 34 00 SHOCK ABSORBER WATER ARRESTOR OPTION Water P...

Page 53: ...O Ring 06401 003 07 42 Diaphragm Retainer Diaphragm 06401 003 07 42 Screen Retainer Mesh Screen Valve Body Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil Housing only 06401 003 07 44 C...

Page 54: ...47 07610 004 29 29 A PARTS WASH RINSE ARM ASSEMBLIES 7 15 12 11 17 10 4 14 13 9 19 16 1 2 3 4 5 6 4 8 18...

Page 55: ...03120 004 12 13 9 4 End cap Rinse Arm 05700 004 34 62 10 2 Rinse Arm 05700 004 27 62 11 2 Wash Arm 05700 004 24 81 12 2 Hub Spindle 05700 011 35 95 13 2 Retainer Ring 05340 011 37 81 14 2 Hub Bushing...

Page 56: ...et 05330 002 81 83 11 1 Switch Door Magnetic Reed 05930 111 51 69 12 2 Snap Ring Retaining Rinse Arm 05340 112 01 11 13 1 Bearing Assembly Wash Arm 05700 021 35 97 14 1 Timer Universal 05945 003 75 23...

Page 57: ...40 00 5 1 Tee 1 1 2 Brass 04730 011 69 93 6 1 Reducer 1 1 2 x 1 4 Hex Brass 04730 002 55 76 7 1 Union 1 4 Modified 05700 001 16 52 8 1 Nipple 1 1 12 Brass Close 04730 207 40 00 9 1 Tee 1 1 2 Brass 04...

Page 58: ...004 07 92 2 1 Liquid Tight Fitting Large 05975 011 65 51 3 1 Conduit Fitting 45 1 2 05975 011 45 23 4 2 Lock Nut 6 32 Hex 05310 373 03 00 5 1 Thermostat 05930 011 49 43 6 1 Conduit Fitting 90 1 2 0597...

Page 59: ...52 07610 004 29 29 A PARTS DRAIN QUENCH ASSEMBLY Connect 1 1 2 drain plumbing elbow can be removed if not needed Connect 1 4 cold water line...

Page 60: ...rain Start AC power in K 1 K2 L1 L2 N Input Assignments I1 Wash I2 Cycle I3 Float I4 Rinse I5 Chemicals BLK DC RTN RED 24 VDC WHT BLK DC RTN 24 VDC CORRESPONDING CONNECTOR TO DISPLAY PCB PN 05945 004...

Page 61: ...ain Start AC power in K 1 K2 L1 L2 N Input Assignments I1 Wash I2 Cycle I3 Float I4 Rinse I5 Chemicals BLK DC RTN RED 24 VDC WHT BLK DC RTN 24 VDC CORRESPONDING CONNECTOR TO DISPLAY PCB PN 05945 004 3...

Page 62: ...Drain Start AC power in K 1 K2 L1 L2 N Input Assignments I1 Wash I2 Cycle I3 Float I4 Rinse I5 Chemicals BLK DC RTN RED 24 VDC WHT BLK DC RTN 24 VDC CORRESPONDING CONNECTOR TO DISPLAY PCB PN 05945 004...

Page 63: ...56 07610 004 29 29 A DRAIN QUENCH OPTION SCHEMATICS...

Page 64: ...move the Wired For decal and replace with the one that matches the configuration of your machine ADDENDUM PHASE CONVERSION KIT SERIAL NUMBER MODEL DYNATEMP Made in the USA Jackson WWS Inc P O Box 1060...

Page 65: ...29 A DISPLAY TEMPLATE ADDENDUM This page can be copied and the display templates cut out Lay the cut out over the display and use the Up arrow Down arrow and Select Buttons to locate the hidden progr...

Page 66: ...N LIVE WHEN WASH PUMP MOTOR IS ON L1 L2 3 AMP MAX L1 L2 3 AMP MAX L1 L2 3 AMP MAX TIMER L1 L2 N Contactor customer provides Fuse Block Exhaust Fan Customer Connections Dish Machine MAXIMUM LOAD 1 AMP...

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Page 68: ...61 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com DYNATEMP Manual Rev A 07610 004 29 29 Issued 07 27 2016 Revised N A...

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